Simulation-Based Optimization Approaches for Dealing with Dual-Command Crane Scheduling Problem in Unit-Load Double-Deep AS/RS Considering Energy Consumption

Automated storage/retrieval systems (AS/RS) have been increasingly used to support operations in manufacturing firms, warehouses, and distribution centers. Usually, AS/RSs are expensive. To achieve a good return on investment (ROI), an AS/RS must operate optimally. This research focuses on solving t...

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Main Authors: Hsien-Pin Hsu, Chia-Nan Wang, Thanh-Tuan Dang
Format: Article
Language:English
Published: MDPI AG 2022-10-01
Series:Mathematics
Subjects:
Online Access:https://www.mdpi.com/2227-7390/10/21/4018
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author Hsien-Pin Hsu
Chia-Nan Wang
Thanh-Tuan Dang
author_facet Hsien-Pin Hsu
Chia-Nan Wang
Thanh-Tuan Dang
author_sort Hsien-Pin Hsu
collection DOAJ
description Automated storage/retrieval systems (AS/RS) have been increasingly used to support operations in manufacturing firms, warehouses, and distribution centers. Usually, AS/RSs are expensive. To achieve a good return on investment (ROI), an AS/RS must operate optimally. This research focuses on solving the crane scheduling problem, which has a great and immediate impact on the performance of an AS/RS. To optimize the design and operations of an AS/RS, many past studies have applied the simulation approach. However, the simulation and optimization have been often loosely coupled, resulting in a rigorous and labor-intensive optimization procedure. Using population- and evolution-based metaheuristics to deal with the crane scheduling problem of an AS/RS is one of the research trends. However, the whale optimization algorithm (WOA) and its variants have not been used for this purpose. To address the said gaps, this research first proposes a framework for coupling the simulation and optimization closely, in which various heuristics/metaheuristics, including first-come first-serve (FCFS), RANDOM, WOA, genetic algorithms (GAs), particle swarm optimization (PSO), and especially an improved WOA (IWOA), together with dynamic programming (DP), have been used as alternative sequencing methods. Based on this framework, different simulation-based optimization approaches have been developed for solving the dual-command crane scheduling problem in a unit-load double-deep AS/RS. The experimental results show that IWOA+DP outperforms the others in terms of energy consumption.
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spelling doaj.art-b6bd78fd59db4be6ae976d241af549402023-11-24T05:43:39ZengMDPI AGMathematics2227-73902022-10-011021401810.3390/math10214018Simulation-Based Optimization Approaches for Dealing with Dual-Command Crane Scheduling Problem in Unit-Load Double-Deep AS/RS Considering Energy ConsumptionHsien-Pin Hsu0Chia-Nan Wang1Thanh-Tuan Dang2Department of Supply Chain Management, National Kaohsiung University of Science and Technology, Kaohsiung 81157, TaiwanDepartment of Industrial Engineering and Management, National Kaohsiung University of Science and Technology, Kaohsiung 807618, TaiwanDepartment of Logistics and Supply Chain Management, Hong Bang International University, Ho Chi Minh 72320, VietnamAutomated storage/retrieval systems (AS/RS) have been increasingly used to support operations in manufacturing firms, warehouses, and distribution centers. Usually, AS/RSs are expensive. To achieve a good return on investment (ROI), an AS/RS must operate optimally. This research focuses on solving the crane scheduling problem, which has a great and immediate impact on the performance of an AS/RS. To optimize the design and operations of an AS/RS, many past studies have applied the simulation approach. However, the simulation and optimization have been often loosely coupled, resulting in a rigorous and labor-intensive optimization procedure. Using population- and evolution-based metaheuristics to deal with the crane scheduling problem of an AS/RS is one of the research trends. However, the whale optimization algorithm (WOA) and its variants have not been used for this purpose. To address the said gaps, this research first proposes a framework for coupling the simulation and optimization closely, in which various heuristics/metaheuristics, including first-come first-serve (FCFS), RANDOM, WOA, genetic algorithms (GAs), particle swarm optimization (PSO), and especially an improved WOA (IWOA), together with dynamic programming (DP), have been used as alternative sequencing methods. Based on this framework, different simulation-based optimization approaches have been developed for solving the dual-command crane scheduling problem in a unit-load double-deep AS/RS. The experimental results show that IWOA+DP outperforms the others in terms of energy consumption.https://www.mdpi.com/2227-7390/10/21/4018automated storage and retrieval (AS/RS)metaheuristicswhale optimization algorithm (WOA)crane scheduling problem
spellingShingle Hsien-Pin Hsu
Chia-Nan Wang
Thanh-Tuan Dang
Simulation-Based Optimization Approaches for Dealing with Dual-Command Crane Scheduling Problem in Unit-Load Double-Deep AS/RS Considering Energy Consumption
Mathematics
automated storage and retrieval (AS/RS)
metaheuristics
whale optimization algorithm (WOA)
crane scheduling problem
title Simulation-Based Optimization Approaches for Dealing with Dual-Command Crane Scheduling Problem in Unit-Load Double-Deep AS/RS Considering Energy Consumption
title_full Simulation-Based Optimization Approaches for Dealing with Dual-Command Crane Scheduling Problem in Unit-Load Double-Deep AS/RS Considering Energy Consumption
title_fullStr Simulation-Based Optimization Approaches for Dealing with Dual-Command Crane Scheduling Problem in Unit-Load Double-Deep AS/RS Considering Energy Consumption
title_full_unstemmed Simulation-Based Optimization Approaches for Dealing with Dual-Command Crane Scheduling Problem in Unit-Load Double-Deep AS/RS Considering Energy Consumption
title_short Simulation-Based Optimization Approaches for Dealing with Dual-Command Crane Scheduling Problem in Unit-Load Double-Deep AS/RS Considering Energy Consumption
title_sort simulation based optimization approaches for dealing with dual command crane scheduling problem in unit load double deep as rs considering energy consumption
topic automated storage and retrieval (AS/RS)
metaheuristics
whale optimization algorithm (WOA)
crane scheduling problem
url https://www.mdpi.com/2227-7390/10/21/4018
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