Investigation on Coalbed Methane Fracturing Using Supercritical CO<sub>2</sub> Graphene Cement Slurry System

In this study, we innovatively use sulphoaluminate cement slurry and its additives as a fracturing fluid system for supercritical CO<sub>2</sub> graphene-permeable cement stone (referred to hereafter as the SCGPCS) fracturing without sand. Utilizing small fluid volumes, small displacemen...

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Main Authors: Dongyuan Li, Pingya Luo, Xiaojun Peng, Tao Zou, Li Fu, Wanchun Fu, Gang Xie
Format: Article
Language:English
Published: MDPI AG 2022-10-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/15/20/7624
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author Dongyuan Li
Pingya Luo
Xiaojun Peng
Tao Zou
Li Fu
Wanchun Fu
Gang Xie
author_facet Dongyuan Li
Pingya Luo
Xiaojun Peng
Tao Zou
Li Fu
Wanchun Fu
Gang Xie
author_sort Dongyuan Li
collection DOAJ
description In this study, we innovatively use sulphoaluminate cement slurry and its additives as a fracturing fluid system for supercritical CO<sub>2</sub> graphene-permeable cement stone (referred to hereafter as the SCGPCS) fracturing without sand. Utilizing small fluid volumes, small displacement and small pump pressure, we obtain the success of the first field test in an extra-low desorption pressure coal seam. Laboratory experiments have proven that sulphoaluminate cement is suitable as base cements for the SCGPCS system due to their rapid setting and fast hardening characteristics. The reaction of sodium carbonate + aluminum sulfate system and sodium bicarbonate + aluminum sulfate system will generate precipitation to block the internal pore structure of cement stone, leading to a decrease in permeability. Calcium hypochlorite (1.5 wt.%) + urea (0.6 wt.%) system is preferred as a gas-generating agent system for SCGPCS. Sand (30 wt.%) with 300–425 μm particle size is preferred as a structural strength substance for SCGPCS. Graphene poly-gel (referred to hereafter as the GPG) has a high FCI and good CO<sub>2</sub> foam stability. GPG (6.0 wt.%) is preferred as a foam stabilizer for SCGPCS. The thickening time of graphene–foam–cement slurry is 138 min at 50 °C, with long pumping time, normal thickening curve and excellent performance. The SCGPCS has a corrosion rate of 11.25 mpy in the formation water and can be stable in the formation. Acid is more corrosive to SCGPCS, and it can be used to improve the permeability of SCGPCS. Field tests have proven that SCGPCS fracturing injected 33 m<sup>3</sup> of fluid, of which 27 m<sup>3</sup> entered the formation. Graphene–foam–cement slurry was injected into the formation through the casing for 13 m<sup>3</sup>, with a displacement of 0.4–0.6 m<sup>3</sup>/min and tubing pressure 8–13 MPa. The formation was fractured with a fracturing crack half-length of 71.58 m, a supported fracturing crack half-length of 56.95 m, and a supported fracturing crack permeability of 56.265 mD.
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spelling doaj.art-b6d20a0d26974f79a945dd24f91778052023-11-23T23:57:56ZengMDPI AGEnergies1996-10732022-10-011520762410.3390/en15207624Investigation on Coalbed Methane Fracturing Using Supercritical CO<sub>2</sub> Graphene Cement Slurry SystemDongyuan Li0Pingya Luo1Xiaojun Peng2Tao Zou3Li Fu4Wanchun Fu5Gang Xie6State Key Laboratory of Oil & Gas Reservoir Geology and Exploitation, Southwest Petroleum University, Chengdu 610500, ChinaState Key Laboratory of Oil & Gas Reservoir Geology and Exploitation, Southwest Petroleum University, Chengdu 610500, ChinaWuhuan Engineering Co., Ltd., Wuhan 430223, ChinaHuabei Oilfield Company, China National Petroleum Corporation, Renqiu 062552, ChinaState Key Laboratory of Oil & Gas Reservoir Geology and Exploitation, Southwest Petroleum University, Chengdu 610500, ChinaChengdu GSUN Energy Technology Co., Ltd., Chengdu 610219, ChinaState Key Laboratory of Oil & Gas Reservoir Geology and Exploitation, Southwest Petroleum University, Chengdu 610500, ChinaIn this study, we innovatively use sulphoaluminate cement slurry and its additives as a fracturing fluid system for supercritical CO<sub>2</sub> graphene-permeable cement stone (referred to hereafter as the SCGPCS) fracturing without sand. Utilizing small fluid volumes, small displacement and small pump pressure, we obtain the success of the first field test in an extra-low desorption pressure coal seam. Laboratory experiments have proven that sulphoaluminate cement is suitable as base cements for the SCGPCS system due to their rapid setting and fast hardening characteristics. The reaction of sodium carbonate + aluminum sulfate system and sodium bicarbonate + aluminum sulfate system will generate precipitation to block the internal pore structure of cement stone, leading to a decrease in permeability. Calcium hypochlorite (1.5 wt.%) + urea (0.6 wt.%) system is preferred as a gas-generating agent system for SCGPCS. Sand (30 wt.%) with 300–425 μm particle size is preferred as a structural strength substance for SCGPCS. Graphene poly-gel (referred to hereafter as the GPG) has a high FCI and good CO<sub>2</sub> foam stability. GPG (6.0 wt.%) is preferred as a foam stabilizer for SCGPCS. The thickening time of graphene–foam–cement slurry is 138 min at 50 °C, with long pumping time, normal thickening curve and excellent performance. The SCGPCS has a corrosion rate of 11.25 mpy in the formation water and can be stable in the formation. Acid is more corrosive to SCGPCS, and it can be used to improve the permeability of SCGPCS. Field tests have proven that SCGPCS fracturing injected 33 m<sup>3</sup> of fluid, of which 27 m<sup>3</sup> entered the formation. Graphene–foam–cement slurry was injected into the formation through the casing for 13 m<sup>3</sup>, with a displacement of 0.4–0.6 m<sup>3</sup>/min and tubing pressure 8–13 MPa. The formation was fractured with a fracturing crack half-length of 71.58 m, a supported fracturing crack half-length of 56.95 m, and a supported fracturing crack permeability of 56.265 mD.https://www.mdpi.com/1996-1073/15/20/7624supercritical CO<sub>2</sub>permeable cement stonesulphoaluminate cementgraphene poly-gelpermeabilitycompressive strength
spellingShingle Dongyuan Li
Pingya Luo
Xiaojun Peng
Tao Zou
Li Fu
Wanchun Fu
Gang Xie
Investigation on Coalbed Methane Fracturing Using Supercritical CO<sub>2</sub> Graphene Cement Slurry System
Energies
supercritical CO<sub>2</sub>
permeable cement stone
sulphoaluminate cement
graphene poly-gel
permeability
compressive strength
title Investigation on Coalbed Methane Fracturing Using Supercritical CO<sub>2</sub> Graphene Cement Slurry System
title_full Investigation on Coalbed Methane Fracturing Using Supercritical CO<sub>2</sub> Graphene Cement Slurry System
title_fullStr Investigation on Coalbed Methane Fracturing Using Supercritical CO<sub>2</sub> Graphene Cement Slurry System
title_full_unstemmed Investigation on Coalbed Methane Fracturing Using Supercritical CO<sub>2</sub> Graphene Cement Slurry System
title_short Investigation on Coalbed Methane Fracturing Using Supercritical CO<sub>2</sub> Graphene Cement Slurry System
title_sort investigation on coalbed methane fracturing using supercritical co sub 2 sub graphene cement slurry system
topic supercritical CO<sub>2</sub>
permeable cement stone
sulphoaluminate cement
graphene poly-gel
permeability
compressive strength
url https://www.mdpi.com/1996-1073/15/20/7624
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AT xiaojunpeng investigationoncoalbedmethanefracturingusingsupercriticalcosub2subgraphenecementslurrysystem
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