Gearbox Fault Identification Model Using an Adaptive Noise Canceling Technique, Heterogeneous Feature Extraction, and Distance Ratio Principal Component Analysis

Using an adaptive noise canceling technique (ANCT) and distance ratio principal component analysis (DRPCA), this paper proposes a new fault diagnostic model for multi-degree tooth-cut failures (MTCF) in a gearbox operating at inconsistent speeds. To account for background and disturbance noise in th...

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Main Authors: Cong Dai Nguyen, Cheol Hong Kim, Jong-Myon Kim
Format: Article
Language:English
Published: MDPI AG 2022-05-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/22/11/4091
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author Cong Dai Nguyen
Cheol Hong Kim
Jong-Myon Kim
author_facet Cong Dai Nguyen
Cheol Hong Kim
Jong-Myon Kim
author_sort Cong Dai Nguyen
collection DOAJ
description Using an adaptive noise canceling technique (ANCT) and distance ratio principal component analysis (DRPCA), this paper proposes a new fault diagnostic model for multi-degree tooth-cut failures (MTCF) in a gearbox operating at inconsistent speeds. To account for background and disturbance noise in the vibration characteristics of gear failures, the proposed approach employs ANCT in the first stage to optimize vibration signals. The ANCT applies an adaptive denoising technique to each basic frequency segment in the whole frequency response of vibrations. Following that, a novel DRPCA is used to extract the discriminating low-dimensional features. The DRPCA initially determines each feature’s relative proximity to fault categories by computing the average Euclidian distance ratio between similar and dissimilar classes. The most discriminatory features with the lowest dimensions are selected, as determined by principal component analysis (PCA). The new DRPCA is created by combining distance ratio–based feature inspection with PCA. The optimal feature set containing the most discriminative features is then fed to the support vector machine classifier to identify multiple failure categories. The experimental results indicate that the proposed model outperforms the state-of-art approaches and offers the highest identification accuracy.
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spelling doaj.art-b6dce3f74b794cf2b72e35d20dd87df52023-11-23T14:48:27ZengMDPI AGSensors1424-82202022-05-012211409110.3390/s22114091Gearbox Fault Identification Model Using an Adaptive Noise Canceling Technique, Heterogeneous Feature Extraction, and Distance Ratio Principal Component AnalysisCong Dai Nguyen0Cheol Hong Kim1Jong-Myon Kim2Faculty of Radio-Electronic Engineering, Le Quy Don Technical University, Hanoi 10000, VietnamSchool of Computer Science and Engineering, Soongsil University, Seoul 06978, KoreaDepartment of Electrical, Electronics, and Computer Engineering, University of Ulsan, Ulsan 44610, KoreaUsing an adaptive noise canceling technique (ANCT) and distance ratio principal component analysis (DRPCA), this paper proposes a new fault diagnostic model for multi-degree tooth-cut failures (MTCF) in a gearbox operating at inconsistent speeds. To account for background and disturbance noise in the vibration characteristics of gear failures, the proposed approach employs ANCT in the first stage to optimize vibration signals. The ANCT applies an adaptive denoising technique to each basic frequency segment in the whole frequency response of vibrations. Following that, a novel DRPCA is used to extract the discriminating low-dimensional features. The DRPCA initially determines each feature’s relative proximity to fault categories by computing the average Euclidian distance ratio between similar and dissimilar classes. The most discriminatory features with the lowest dimensions are selected, as determined by principal component analysis (PCA). The new DRPCA is created by combining distance ratio–based feature inspection with PCA. The optimal feature set containing the most discriminative features is then fed to the support vector machine classifier to identify multiple failure categories. The experimental results indicate that the proposed model outperforms the state-of-art approaches and offers the highest identification accuracy.https://www.mdpi.com/1424-8220/22/11/4091fault diagnosisfeature extractiongearbox fault identificationadaptive noise canceling techniqueprincipal component analysissupport vector machine
spellingShingle Cong Dai Nguyen
Cheol Hong Kim
Jong-Myon Kim
Gearbox Fault Identification Model Using an Adaptive Noise Canceling Technique, Heterogeneous Feature Extraction, and Distance Ratio Principal Component Analysis
Sensors
fault diagnosis
feature extraction
gearbox fault identification
adaptive noise canceling technique
principal component analysis
support vector machine
title Gearbox Fault Identification Model Using an Adaptive Noise Canceling Technique, Heterogeneous Feature Extraction, and Distance Ratio Principal Component Analysis
title_full Gearbox Fault Identification Model Using an Adaptive Noise Canceling Technique, Heterogeneous Feature Extraction, and Distance Ratio Principal Component Analysis
title_fullStr Gearbox Fault Identification Model Using an Adaptive Noise Canceling Technique, Heterogeneous Feature Extraction, and Distance Ratio Principal Component Analysis
title_full_unstemmed Gearbox Fault Identification Model Using an Adaptive Noise Canceling Technique, Heterogeneous Feature Extraction, and Distance Ratio Principal Component Analysis
title_short Gearbox Fault Identification Model Using an Adaptive Noise Canceling Technique, Heterogeneous Feature Extraction, and Distance Ratio Principal Component Analysis
title_sort gearbox fault identification model using an adaptive noise canceling technique heterogeneous feature extraction and distance ratio principal component analysis
topic fault diagnosis
feature extraction
gearbox fault identification
adaptive noise canceling technique
principal component analysis
support vector machine
url https://www.mdpi.com/1424-8220/22/11/4091
work_keys_str_mv AT congdainguyen gearboxfaultidentificationmodelusinganadaptivenoisecancelingtechniqueheterogeneousfeatureextractionanddistanceratioprincipalcomponentanalysis
AT cheolhongkim gearboxfaultidentificationmodelusinganadaptivenoisecancelingtechniqueheterogeneousfeatureextractionanddistanceratioprincipalcomponentanalysis
AT jongmyonkim gearboxfaultidentificationmodelusinganadaptivenoisecancelingtechniqueheterogeneousfeatureextractionanddistanceratioprincipalcomponentanalysis