Environmental Risk Assessment Using Neural Network in Liquefied Petroleum Gas Terminal

The accidental release of toxic gases leads to fire, explosion, and acute toxicity, and may result in severe problems for people and the environment. The risk analysis of hazardous chemicals using consequence modelling is essential to improve the process reliability and safety of the liquefied petro...

Full description

Bibliographic Details
Main Authors: Lalit Rajaramji Gabhane, NagamalleswaraRao Kanidarapu
Format: Article
Language:English
Published: MDPI AG 2023-04-01
Series:Toxics
Subjects:
Online Access:https://www.mdpi.com/2305-6304/11/4/348
_version_ 1797603380792655872
author Lalit Rajaramji Gabhane
NagamalleswaraRao Kanidarapu
author_facet Lalit Rajaramji Gabhane
NagamalleswaraRao Kanidarapu
author_sort Lalit Rajaramji Gabhane
collection DOAJ
description The accidental release of toxic gases leads to fire, explosion, and acute toxicity, and may result in severe problems for people and the environment. The risk analysis of hazardous chemicals using consequence modelling is essential to improve the process reliability and safety of the liquefied petroleum gas (LPG) terminal. The previous researchers focused on single-mode failure for risk assessment. No study exists on LPG plant multimode risk analysis and threat zone prediction using machine learning. This study aims to evaluate the fire and explosion hazard potential of one of Asia’s biggest LPG terminals in India. Areal locations of hazardous atmospheres (ALOHA) software simulations are used to generate threat zones for the worst scenarios. The same dataset is used to develop the artificial neural network (ANN) prediction model. The threats of flammable vapour cloud, thermal radiations from fire, and overpressure blast waves are estimated in two different weather conditions. A total of 14 LPG leak scenarios involving a 19 kg capacity cylinder, 21 tons capacity tank truck, 600 tons capacity mounded bullet, and 1350 tons capacity Horton sphere in the terminal are considered. Amongst all scenarios, the catastrophic rupture of the Horton sphere of 1350 MT capacity presented the most significant risk to life safety. Thermal flux of 37.5 kW/ m<sup>2</sup> from flames will damage nearby structures and equipment and spread fire by the domino effect. A novel soft computing technique called a threat and risk analysis-based ANN model has been developed to predict threat zone distances for LPG leaks. Based on the significance of incidents in the LPG terminal, 160 attributes were collected for the ANN modelling. The developed ANN model predicted the threat zone distance with an accuracy of R<sup>2</sup> value being 0.9958, and MSE being 202.9061 in testing. These results are evident in the reliability of the proposed framework for safety distance prediction. The LPG plant authorities can adopt this model to assess the safety distance from the hazardous chemical explosion based on the prior forecasted atmosphere conditions from the weather department.
first_indexed 2024-03-11T04:28:22Z
format Article
id doaj.art-b71a05da1a5c44ba969b2a34803d10fd
institution Directory Open Access Journal
issn 2305-6304
language English
last_indexed 2024-03-11T04:28:22Z
publishDate 2023-04-01
publisher MDPI AG
record_format Article
series Toxics
spelling doaj.art-b71a05da1a5c44ba969b2a34803d10fd2023-11-17T21:37:37ZengMDPI AGToxics2305-63042023-04-0111434810.3390/toxics11040348Environmental Risk Assessment Using Neural Network in Liquefied Petroleum Gas TerminalLalit Rajaramji Gabhane0NagamalleswaraRao Kanidarapu1School of Chemical Engineering, Vellore Institute of Technology, Vellore 632014, IndiaSchool of Chemical Engineering, Vellore Institute of Technology, Vellore 632014, IndiaThe accidental release of toxic gases leads to fire, explosion, and acute toxicity, and may result in severe problems for people and the environment. The risk analysis of hazardous chemicals using consequence modelling is essential to improve the process reliability and safety of the liquefied petroleum gas (LPG) terminal. The previous researchers focused on single-mode failure for risk assessment. No study exists on LPG plant multimode risk analysis and threat zone prediction using machine learning. This study aims to evaluate the fire and explosion hazard potential of one of Asia’s biggest LPG terminals in India. Areal locations of hazardous atmospheres (ALOHA) software simulations are used to generate threat zones for the worst scenarios. The same dataset is used to develop the artificial neural network (ANN) prediction model. The threats of flammable vapour cloud, thermal radiations from fire, and overpressure blast waves are estimated in two different weather conditions. A total of 14 LPG leak scenarios involving a 19 kg capacity cylinder, 21 tons capacity tank truck, 600 tons capacity mounded bullet, and 1350 tons capacity Horton sphere in the terminal are considered. Amongst all scenarios, the catastrophic rupture of the Horton sphere of 1350 MT capacity presented the most significant risk to life safety. Thermal flux of 37.5 kW/ m<sup>2</sup> from flames will damage nearby structures and equipment and spread fire by the domino effect. A novel soft computing technique called a threat and risk analysis-based ANN model has been developed to predict threat zone distances for LPG leaks. Based on the significance of incidents in the LPG terminal, 160 attributes were collected for the ANN modelling. The developed ANN model predicted the threat zone distance with an accuracy of R<sup>2</sup> value being 0.9958, and MSE being 202.9061 in testing. These results are evident in the reliability of the proposed framework for safety distance prediction. The LPG plant authorities can adopt this model to assess the safety distance from the hazardous chemical explosion based on the prior forecasted atmosphere conditions from the weather department.https://www.mdpi.com/2305-6304/11/4/348artificial neural networkconsequence modellingenvironmental riskflammable vapour cloudjet firevapor cloud explosion
spellingShingle Lalit Rajaramji Gabhane
NagamalleswaraRao Kanidarapu
Environmental Risk Assessment Using Neural Network in Liquefied Petroleum Gas Terminal
Toxics
artificial neural network
consequence modelling
environmental risk
flammable vapour cloud
jet fire
vapor cloud explosion
title Environmental Risk Assessment Using Neural Network in Liquefied Petroleum Gas Terminal
title_full Environmental Risk Assessment Using Neural Network in Liquefied Petroleum Gas Terminal
title_fullStr Environmental Risk Assessment Using Neural Network in Liquefied Petroleum Gas Terminal
title_full_unstemmed Environmental Risk Assessment Using Neural Network in Liquefied Petroleum Gas Terminal
title_short Environmental Risk Assessment Using Neural Network in Liquefied Petroleum Gas Terminal
title_sort environmental risk assessment using neural network in liquefied petroleum gas terminal
topic artificial neural network
consequence modelling
environmental risk
flammable vapour cloud
jet fire
vapor cloud explosion
url https://www.mdpi.com/2305-6304/11/4/348
work_keys_str_mv AT lalitrajaramjigabhane environmentalriskassessmentusingneuralnetworkinliquefiedpetroleumgasterminal
AT nagamalleswararaokanidarapu environmentalriskassessmentusingneuralnetworkinliquefiedpetroleumgasterminal