A Digital Twin for Automated Root-Cause Search of Production Alarms Based on KPIs Aggregated from IoT

A dashboard application is proposed and developed to act as a Digital Twin that would indicate the Measured Value to be held accountable for any future failures. The current study describes a method for the exploitation of historical data that are related to production performance and aggregated fro...

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Main Authors: Alexios Papacharalampopoulos, Christos Giannoulis, Panos Stavropoulos, Dimitris Mourtzis
Format: Article
Language:English
Published: MDPI AG 2020-03-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/10/7/2377
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author Alexios Papacharalampopoulos
Christos Giannoulis
Panos Stavropoulos
Dimitris Mourtzis
author_facet Alexios Papacharalampopoulos
Christos Giannoulis
Panos Stavropoulos
Dimitris Mourtzis
author_sort Alexios Papacharalampopoulos
collection DOAJ
description A dashboard application is proposed and developed to act as a Digital Twin that would indicate the Measured Value to be held accountable for any future failures. The current study describes a method for the exploitation of historical data that are related to production performance and aggregated from IoT, to eliciting the future behavior of the production, while indicating the measured values that are responsible for negative production performance, without training. The dashboard is implemented in the Java programming language, while information is stored into a Database that is aggregated by an Online Analytical Processing (OLAP) server. This achieves easy Key Performance Indicators (KPIs) visualization through the dashboard. Finally, indicative cases of a simulated transfer line are presented and numerical examples are given for validation and demonstration purposes. The need for human intervention is pointed out.
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spelling doaj.art-b721c2e3c45a4fa29e0fa86dcda262e12023-11-19T20:13:03ZengMDPI AGApplied Sciences2076-34172020-03-01107237710.3390/app10072377A Digital Twin for Automated Root-Cause Search of Production Alarms Based on KPIs Aggregated from IoTAlexios Papacharalampopoulos0Christos Giannoulis1Panos Stavropoulos2Dimitris Mourtzis3Laboratory for Manufacturing Systems and Automation, Department of Mechanical Engineering and Aeronautics, University of Patras, 26504 Patras, GreeceLaboratory for Manufacturing Systems and Automation, Department of Mechanical Engineering and Aeronautics, University of Patras, 26504 Patras, GreeceLaboratory for Manufacturing Systems and Automation, Department of Mechanical Engineering and Aeronautics, University of Patras, 26504 Patras, GreeceLaboratory for Manufacturing Systems and Automation, Department of Mechanical Engineering and Aeronautics, University of Patras, 26504 Patras, GreeceA dashboard application is proposed and developed to act as a Digital Twin that would indicate the Measured Value to be held accountable for any future failures. The current study describes a method for the exploitation of historical data that are related to production performance and aggregated from IoT, to eliciting the future behavior of the production, while indicating the measured values that are responsible for negative production performance, without training. The dashboard is implemented in the Java programming language, while information is stored into a Database that is aggregated by an Online Analytical Processing (OLAP) server. This achieves easy Key Performance Indicators (KPIs) visualization through the dashboard. Finally, indicative cases of a simulated transfer line are presented and numerical examples are given for validation and demonstration purposes. The need for human intervention is pointed out.https://www.mdpi.com/2076-3417/10/7/2377digital twindecision support systemfactor analysisKPIquantitative analysisroot-cause analysis
spellingShingle Alexios Papacharalampopoulos
Christos Giannoulis
Panos Stavropoulos
Dimitris Mourtzis
A Digital Twin for Automated Root-Cause Search of Production Alarms Based on KPIs Aggregated from IoT
Applied Sciences
digital twin
decision support system
factor analysis
KPI
quantitative analysis
root-cause analysis
title A Digital Twin for Automated Root-Cause Search of Production Alarms Based on KPIs Aggregated from IoT
title_full A Digital Twin for Automated Root-Cause Search of Production Alarms Based on KPIs Aggregated from IoT
title_fullStr A Digital Twin for Automated Root-Cause Search of Production Alarms Based on KPIs Aggregated from IoT
title_full_unstemmed A Digital Twin for Automated Root-Cause Search of Production Alarms Based on KPIs Aggregated from IoT
title_short A Digital Twin for Automated Root-Cause Search of Production Alarms Based on KPIs Aggregated from IoT
title_sort digital twin for automated root cause search of production alarms based on kpis aggregated from iot
topic digital twin
decision support system
factor analysis
KPI
quantitative analysis
root-cause analysis
url https://www.mdpi.com/2076-3417/10/7/2377
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