Kinetic Analysis of Isothermal and Non-Isothermal Reduction of Iron Ore Fines in Hydrogen Atmosphere

Direct reduction of iron ore with H<sub>2</sub> has become an alternative technology for iron production that reduces pollutant emissions. The reduction kinetics of iron ore fines in an H<sub>2</sub> atmosphere under isothermal and non-isothermal conditions were studied by th...

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Main Authors: Binbin Lyu, Guang Wang, Fan Yang, Haibin Zuo, Qingguo Xue, Jingsong Wang
Format: Article
Language:English
Published: MDPI AG 2022-10-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/12/10/1754
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author Binbin Lyu
Guang Wang
Fan Yang
Haibin Zuo
Qingguo Xue
Jingsong Wang
author_facet Binbin Lyu
Guang Wang
Fan Yang
Haibin Zuo
Qingguo Xue
Jingsong Wang
author_sort Binbin Lyu
collection DOAJ
description Direct reduction of iron ore with H<sub>2</sub> has become an alternative technology for iron production that reduces pollutant emissions. The reduction kinetics of iron ore fines in an H<sub>2</sub> atmosphere under isothermal and non-isothermal conditions were studied by thermogravimetric analysis. X-ray diffraction and scanning electron microscopy were used to measure the mineral composition and analyse the morphology of the reduced fines, respectively. In the isothermal reduction experiment, it was found that the final reduction time was shorter, the higher the temperature, and the metallic iron particles formed a dense matrix structure. It is likely that the initial stages reduction process is the result of a combination of gaseous diffusion and interfacial chemical reaction mechanisms, and that the later stages a combination of interfacial chemical reaction and solid diffusion is the rate control mechanism. In the non-isothermal experiment, the heating rate had a significant effect on the reaction rate. The results show that the non-isothermal reduction proceeded through three stages: mixing control model, two-dimensional diffusion, and three-dimensional diffusion.
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spelling doaj.art-b73dca6fef114163a2cb2aeb8e3512c42023-11-24T01:20:13ZengMDPI AGMetals2075-47012022-10-011210175410.3390/met12101754Kinetic Analysis of Isothermal and Non-Isothermal Reduction of Iron Ore Fines in Hydrogen AtmosphereBinbin Lyu0Guang Wang1Fan Yang2Haibin Zuo3Qingguo Xue4Jingsong Wang5State Key Laboratory of Advanced Metallurgy, University of Science and Technology Beijing, Beijing 100083, ChinaState Key Laboratory of Advanced Metallurgy, University of Science and Technology Beijing, Beijing 100083, ChinaState Key Laboratory of Advanced Metallurgy, University of Science and Technology Beijing, Beijing 100083, ChinaState Key Laboratory of Advanced Metallurgy, University of Science and Technology Beijing, Beijing 100083, ChinaState Key Laboratory of Advanced Metallurgy, University of Science and Technology Beijing, Beijing 100083, ChinaState Key Laboratory of Advanced Metallurgy, University of Science and Technology Beijing, Beijing 100083, ChinaDirect reduction of iron ore with H<sub>2</sub> has become an alternative technology for iron production that reduces pollutant emissions. The reduction kinetics of iron ore fines in an H<sub>2</sub> atmosphere under isothermal and non-isothermal conditions were studied by thermogravimetric analysis. X-ray diffraction and scanning electron microscopy were used to measure the mineral composition and analyse the morphology of the reduced fines, respectively. In the isothermal reduction experiment, it was found that the final reduction time was shorter, the higher the temperature, and the metallic iron particles formed a dense matrix structure. It is likely that the initial stages reduction process is the result of a combination of gaseous diffusion and interfacial chemical reaction mechanisms, and that the later stages a combination of interfacial chemical reaction and solid diffusion is the rate control mechanism. In the non-isothermal experiment, the heating rate had a significant effect on the reaction rate. The results show that the non-isothermal reduction proceeded through three stages: mixing control model, two-dimensional diffusion, and three-dimensional diffusion.https://www.mdpi.com/2075-4701/12/10/1754hydrogen gasisothermal reductionnon-isothermal reductionactivation energykinetics mechanism
spellingShingle Binbin Lyu
Guang Wang
Fan Yang
Haibin Zuo
Qingguo Xue
Jingsong Wang
Kinetic Analysis of Isothermal and Non-Isothermal Reduction of Iron Ore Fines in Hydrogen Atmosphere
Metals
hydrogen gas
isothermal reduction
non-isothermal reduction
activation energy
kinetics mechanism
title Kinetic Analysis of Isothermal and Non-Isothermal Reduction of Iron Ore Fines in Hydrogen Atmosphere
title_full Kinetic Analysis of Isothermal and Non-Isothermal Reduction of Iron Ore Fines in Hydrogen Atmosphere
title_fullStr Kinetic Analysis of Isothermal and Non-Isothermal Reduction of Iron Ore Fines in Hydrogen Atmosphere
title_full_unstemmed Kinetic Analysis of Isothermal and Non-Isothermal Reduction of Iron Ore Fines in Hydrogen Atmosphere
title_short Kinetic Analysis of Isothermal and Non-Isothermal Reduction of Iron Ore Fines in Hydrogen Atmosphere
title_sort kinetic analysis of isothermal and non isothermal reduction of iron ore fines in hydrogen atmosphere
topic hydrogen gas
isothermal reduction
non-isothermal reduction
activation energy
kinetics mechanism
url https://www.mdpi.com/2075-4701/12/10/1754
work_keys_str_mv AT binbinlyu kineticanalysisofisothermalandnonisothermalreductionofironorefinesinhydrogenatmosphere
AT guangwang kineticanalysisofisothermalandnonisothermalreductionofironorefinesinhydrogenatmosphere
AT fanyang kineticanalysisofisothermalandnonisothermalreductionofironorefinesinhydrogenatmosphere
AT haibinzuo kineticanalysisofisothermalandnonisothermalreductionofironorefinesinhydrogenatmosphere
AT qingguoxue kineticanalysisofisothermalandnonisothermalreductionofironorefinesinhydrogenatmosphere
AT jingsongwang kineticanalysisofisothermalandnonisothermalreductionofironorefinesinhydrogenatmosphere