Novel Design Method for Millimeter-Wave Gap Waveguide Low-Pass Filters Using Advanced Manufacturing Techniques

In this paper, a groove gap waveguide (GGW) low-pass filter is proposed for the first time. Gap waveguide technology represents an interesting alternative as a low-loss, cost-effective, high-performance transmission line and packaging solution for microwave and millimeter-wave systems. This technolo...

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Main Authors: David Santiago, Miguel A. G. Laso, Txema Lopetegi, Ivan Arregui
Format: Article
Language:English
Published: IEEE 2023-01-01
Series:IEEE Access
Subjects:
Online Access:https://ieeexplore.ieee.org/document/10223221/
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author David Santiago
Miguel A. G. Laso
Txema Lopetegi
Ivan Arregui
author_facet David Santiago
Miguel A. G. Laso
Txema Lopetegi
Ivan Arregui
author_sort David Santiago
collection DOAJ
description In this paper, a groove gap waveguide (GGW) low-pass filter is proposed for the first time. Gap waveguide technology represents an interesting alternative as a low-loss, cost-effective, high-performance transmission line and packaging solution for microwave and millimeter-wave systems. This technology may exhibit a frequency behavior similar to rectangular waveguide but with some advantages such as the no need of electrical contact between the upper and lower plates of the GGW, making it an attractive alternative in the design of satellite devices at high frequencies. However, all the previous literature focused on band-pass filters, while design methods for GGW low-pass filters have not been reported. Furthermore, in this paper a new manufacturing approach is proposed and its performance has been compared with traditional methods such as Computer Numerical Control (CNC) milling. The new approach relies on the Selective Laser Melting (SLM)-3D printing of the filter followed by a post-processing step, in which it is partially mechanized using CNC milling to improve the surface finish. Measurements of the manufactured prototypes are also included to compare both techniques at millimeter-waves, showing the advantages of the new fabrication method and the excellent agreement with the simulations.
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spelling doaj.art-b74cac15539744bba245377190681edc2023-08-28T23:00:35ZengIEEEIEEE Access2169-35362023-01-0111897118971910.1109/ACCESS.2023.330595610223221Novel Design Method for Millimeter-Wave Gap Waveguide Low-Pass Filters Using Advanced Manufacturing TechniquesDavid Santiago0https://orcid.org/0000-0002-3122-3392Miguel A. G. Laso1https://orcid.org/0000-0003-1371-0610Txema Lopetegi2https://orcid.org/0000-0002-8255-3383Ivan Arregui3https://orcid.org/0000-0003-2933-1471Institute of Smart Cities (ISC), Department of Electrical, Electronic and Communications Engineering, Public University of Navarre (UPNA), Pamplona, SpainInstitute of Smart Cities (ISC), Department of Electrical, Electronic and Communications Engineering, Public University of Navarre (UPNA), Pamplona, SpainInstitute of Smart Cities (ISC), Department of Electrical, Electronic and Communications Engineering, Public University of Navarre (UPNA), Pamplona, SpainInstitute of Smart Cities (ISC), Department of Electrical, Electronic and Communications Engineering, Public University of Navarre (UPNA), Pamplona, SpainIn this paper, a groove gap waveguide (GGW) low-pass filter is proposed for the first time. Gap waveguide technology represents an interesting alternative as a low-loss, cost-effective, high-performance transmission line and packaging solution for microwave and millimeter-wave systems. This technology may exhibit a frequency behavior similar to rectangular waveguide but with some advantages such as the no need of electrical contact between the upper and lower plates of the GGW, making it an attractive alternative in the design of satellite devices at high frequencies. However, all the previous literature focused on band-pass filters, while design methods for GGW low-pass filters have not been reported. Furthermore, in this paper a new manufacturing approach is proposed and its performance has been compared with traditional methods such as Computer Numerical Control (CNC) milling. The new approach relies on the Selective Laser Melting (SLM)-3D printing of the filter followed by a post-processing step, in which it is partially mechanized using CNC milling to improve the surface finish. Measurements of the manufactured prototypes are also included to compare both techniques at millimeter-waves, showing the advantages of the new fabrication method and the excellent agreement with the simulations.https://ieeexplore.ieee.org/document/10223221/Groove gap waveguidelow-pass filterselective laser melting 3D-printing
spellingShingle David Santiago
Miguel A. G. Laso
Txema Lopetegi
Ivan Arregui
Novel Design Method for Millimeter-Wave Gap Waveguide Low-Pass Filters Using Advanced Manufacturing Techniques
IEEE Access
Groove gap waveguide
low-pass filter
selective laser melting 3D-printing
title Novel Design Method for Millimeter-Wave Gap Waveguide Low-Pass Filters Using Advanced Manufacturing Techniques
title_full Novel Design Method for Millimeter-Wave Gap Waveguide Low-Pass Filters Using Advanced Manufacturing Techniques
title_fullStr Novel Design Method for Millimeter-Wave Gap Waveguide Low-Pass Filters Using Advanced Manufacturing Techniques
title_full_unstemmed Novel Design Method for Millimeter-Wave Gap Waveguide Low-Pass Filters Using Advanced Manufacturing Techniques
title_short Novel Design Method for Millimeter-Wave Gap Waveguide Low-Pass Filters Using Advanced Manufacturing Techniques
title_sort novel design method for millimeter wave gap waveguide low pass filters using advanced manufacturing techniques
topic Groove gap waveguide
low-pass filter
selective laser melting 3D-printing
url https://ieeexplore.ieee.org/document/10223221/
work_keys_str_mv AT davidsantiago noveldesignmethodformillimeterwavegapwaveguidelowpassfiltersusingadvancedmanufacturingtechniques
AT miguelaglaso noveldesignmethodformillimeterwavegapwaveguidelowpassfiltersusingadvancedmanufacturingtechniques
AT txemalopetegi noveldesignmethodformillimeterwavegapwaveguidelowpassfiltersusingadvancedmanufacturingtechniques
AT ivanarregui noveldesignmethodformillimeterwavegapwaveguidelowpassfiltersusingadvancedmanufacturingtechniques