Pre-Processing a Polymer Blend into a Polymer Alloy by KinetiSol Enables Increased Ivacaftor Amorphous Solid Dispersion Drug Loading and Dissolution

This study compares the effects of pre-processing multiple polymers together to form a single-phase polymer alloy prior to amorphous solid dispersion formulation. KinetiSol compounding was used to pre-process a 1:1 (<i>w</i>/<i>w</i>) ratio of hypromellose acetate succinate a...

Full description

Bibliographic Details
Main Authors: Stephen A. Thompson, Daniel A. Davis, Dave A. Miller, Sandra U. Kucera, Robert O. Williams
Format: Article
Language:English
Published: MDPI AG 2023-04-01
Series:Biomedicines
Subjects:
Online Access:https://www.mdpi.com/2227-9059/11/5/1281
_version_ 1797600950129524736
author Stephen A. Thompson
Daniel A. Davis
Dave A. Miller
Sandra U. Kucera
Robert O. Williams
author_facet Stephen A. Thompson
Daniel A. Davis
Dave A. Miller
Sandra U. Kucera
Robert O. Williams
author_sort Stephen A. Thompson
collection DOAJ
description This study compares the effects of pre-processing multiple polymers together to form a single-phase polymer alloy prior to amorphous solid dispersion formulation. KinetiSol compounding was used to pre-process a 1:1 (<i>w</i>/<i>w</i>) ratio of hypromellose acetate succinate and povidone to form a single-phase polymer alloy with unique properties. Ivacaftor amorphous solid dispersions comprising either a polymer, an unprocessed polymer blend, or the polymer alloy were processed by KinetiSol and examined for amorphicity, dissolution performance, physical stability, and molecular interactions. A polymer alloy ivacaftor solid dispersion with a drug loading of 50% <i>w</i>/<i>w</i> was feasible versus 40% for the other compositions. Dissolution in fasted simulated intestinal fluid revealed that the 40% ivacaftor polymer alloy solid dispersion reached a concentration of 595 µg/mL after 6 h, 33% greater than the equivalent polymer blend dispersion. Fourier transform infrared spectroscopy and solid-state nuclear magnetic resonance revealed changes in the ability of the povidone contained in the polymer alloy to hydrogen bond with the ivacaftor phenolic moiety, explaining the differences in the dissolution performance. This work demonstrates that the creation of polymer alloys from polymer blends is a promising technique that provides the ability to tailor properties of a polymer alloy to maximize the drug loading, dissolution performance, and stability of an ASD.
first_indexed 2024-03-11T03:56:02Z
format Article
id doaj.art-b767cc7bb93447ea8ff20db29e18e865
institution Directory Open Access Journal
issn 2227-9059
language English
last_indexed 2024-03-11T03:56:02Z
publishDate 2023-04-01
publisher MDPI AG
record_format Article
series Biomedicines
spelling doaj.art-b767cc7bb93447ea8ff20db29e18e8652023-11-18T00:34:41ZengMDPI AGBiomedicines2227-90592023-04-01115128110.3390/biomedicines11051281Pre-Processing a Polymer Blend into a Polymer Alloy by KinetiSol Enables Increased Ivacaftor Amorphous Solid Dispersion Drug Loading and DissolutionStephen A. Thompson0Daniel A. Davis1Dave A. Miller2Sandra U. Kucera3Robert O. Williams4Molecular Pharmaceutics and Drug Delivery Division, College of Pharmacy, The University of Texas at Austin, 2409 W. University Ave, PHR 4.214, Austin, TX 78712, USAAustinPx, LLC, 111 W Cooperative Way, Suite 300, Georgetown, TX 78626, USAAustinPx, LLC, 111 W Cooperative Way, Suite 300, Georgetown, TX 78626, USAAustinPx, LLC, 111 W Cooperative Way, Suite 300, Georgetown, TX 78626, USAMolecular Pharmaceutics and Drug Delivery Division, College of Pharmacy, The University of Texas at Austin, 2409 W. University Ave, PHR 4.214, Austin, TX 78712, USAThis study compares the effects of pre-processing multiple polymers together to form a single-phase polymer alloy prior to amorphous solid dispersion formulation. KinetiSol compounding was used to pre-process a 1:1 (<i>w</i>/<i>w</i>) ratio of hypromellose acetate succinate and povidone to form a single-phase polymer alloy with unique properties. Ivacaftor amorphous solid dispersions comprising either a polymer, an unprocessed polymer blend, or the polymer alloy were processed by KinetiSol and examined for amorphicity, dissolution performance, physical stability, and molecular interactions. A polymer alloy ivacaftor solid dispersion with a drug loading of 50% <i>w</i>/<i>w</i> was feasible versus 40% for the other compositions. Dissolution in fasted simulated intestinal fluid revealed that the 40% ivacaftor polymer alloy solid dispersion reached a concentration of 595 µg/mL after 6 h, 33% greater than the equivalent polymer blend dispersion. Fourier transform infrared spectroscopy and solid-state nuclear magnetic resonance revealed changes in the ability of the povidone contained in the polymer alloy to hydrogen bond with the ivacaftor phenolic moiety, explaining the differences in the dissolution performance. This work demonstrates that the creation of polymer alloys from polymer blends is a promising technique that provides the ability to tailor properties of a polymer alloy to maximize the drug loading, dissolution performance, and stability of an ASD.https://www.mdpi.com/2227-9059/11/5/1281ivacaftoramorphous solid dispersionpolymerpolymer alloydrug loadingKalydeco
spellingShingle Stephen A. Thompson
Daniel A. Davis
Dave A. Miller
Sandra U. Kucera
Robert O. Williams
Pre-Processing a Polymer Blend into a Polymer Alloy by KinetiSol Enables Increased Ivacaftor Amorphous Solid Dispersion Drug Loading and Dissolution
Biomedicines
ivacaftor
amorphous solid dispersion
polymer
polymer alloy
drug loading
Kalydeco
title Pre-Processing a Polymer Blend into a Polymer Alloy by KinetiSol Enables Increased Ivacaftor Amorphous Solid Dispersion Drug Loading and Dissolution
title_full Pre-Processing a Polymer Blend into a Polymer Alloy by KinetiSol Enables Increased Ivacaftor Amorphous Solid Dispersion Drug Loading and Dissolution
title_fullStr Pre-Processing a Polymer Blend into a Polymer Alloy by KinetiSol Enables Increased Ivacaftor Amorphous Solid Dispersion Drug Loading and Dissolution
title_full_unstemmed Pre-Processing a Polymer Blend into a Polymer Alloy by KinetiSol Enables Increased Ivacaftor Amorphous Solid Dispersion Drug Loading and Dissolution
title_short Pre-Processing a Polymer Blend into a Polymer Alloy by KinetiSol Enables Increased Ivacaftor Amorphous Solid Dispersion Drug Loading and Dissolution
title_sort pre processing a polymer blend into a polymer alloy by kinetisol enables increased ivacaftor amorphous solid dispersion drug loading and dissolution
topic ivacaftor
amorphous solid dispersion
polymer
polymer alloy
drug loading
Kalydeco
url https://www.mdpi.com/2227-9059/11/5/1281
work_keys_str_mv AT stephenathompson preprocessingapolymerblendintoapolymeralloybykinetisolenablesincreasedivacaftoramorphoussoliddispersiondrugloadinganddissolution
AT danieladavis preprocessingapolymerblendintoapolymeralloybykinetisolenablesincreasedivacaftoramorphoussoliddispersiondrugloadinganddissolution
AT daveamiller preprocessingapolymerblendintoapolymeralloybykinetisolenablesincreasedivacaftoramorphoussoliddispersiondrugloadinganddissolution
AT sandraukucera preprocessingapolymerblendintoapolymeralloybykinetisolenablesincreasedivacaftoramorphoussoliddispersiondrugloadinganddissolution
AT robertowilliams preprocessingapolymerblendintoapolymeralloybykinetisolenablesincreasedivacaftoramorphoussoliddispersiondrugloadinganddissolution