Development of an artificial neural network (ANN) model to predict the temperature of hot-rolled steel pipes

One important objective in steel pipe manufacturing is to avoid rejects. In order to adequately heat each individual pipe in the furnace, the surface temperature of all pipes after rolling must be predicted accurately. A fast model is needed that can provide this prediction quickly and repeatedly. T...

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Main Authors: Raphael Langbauer, Georg Nunner, Thomas Zmek, Jürgen Klarner, René Prieler, Christoph Hochenauer
Format: Article
Language:English
Published: Elsevier 2022-11-01
Series:Advances in Industrial and Manufacturing Engineering
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2666912922000198
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author Raphael Langbauer
Georg Nunner
Thomas Zmek
Jürgen Klarner
René Prieler
Christoph Hochenauer
author_facet Raphael Langbauer
Georg Nunner
Thomas Zmek
Jürgen Klarner
René Prieler
Christoph Hochenauer
author_sort Raphael Langbauer
collection DOAJ
description One important objective in steel pipe manufacturing is to avoid rejects. In order to adequately heat each individual pipe in the furnace, the surface temperature of all pipes after rolling must be predicted accurately. A fast model is needed that can provide this prediction quickly and repeatedly. To achieve this goal, artificial neural networks (ANN) were applied to the hot-rolling process used to create seamless steel pipes for the first time, and results are presented in this paper. Modelling the process is a complicated task, because a wide range of different geometries are manufactured, and the pipes can possibly be cooled after rolling. To address this issue, two ANN models were designed, with one model consisting of two coupled ANNs to increase its accuracy. This also represents a novel modelling approach. Both models were trained with data recorded during the production process. In general, the modelling results agree well with data collected by the in-plant measurement system for a wide range of different finished pipe geometries. The two models are compared, and differences in their behavior are discussed.
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spelling doaj.art-b77f6fea07654a12b698946d274cdf0a2022-12-22T00:34:53ZengElsevierAdvances in Industrial and Manufacturing Engineering2666-91292022-11-015100090Development of an artificial neural network (ANN) model to predict the temperature of hot-rolled steel pipesRaphael Langbauer0Georg Nunner1Thomas Zmek2Jürgen Klarner3René Prieler4Christoph Hochenauer5Graz University of Technology, Institute of Thermal Engineering, Inffeldgasse 25/B, 8010, Graz, Austria; Corresponding author.Voestalpine Tubulars GmbH & Co KG, Alpinestraße 17, Kindberg, 8652, AustriaVoestalpine Tubulars GmbH & Co KG, Alpinestraße 17, Kindberg, 8652, AustriaVoestalpine Tubulars GmbH & Co KG, Alpinestraße 17, Kindberg, 8652, AustriaGraz University of Technology, Institute of Thermal Engineering, Inffeldgasse 25/B, 8010, Graz, AustriaGraz University of Technology, Institute of Thermal Engineering, Inffeldgasse 25/B, 8010, Graz, AustriaOne important objective in steel pipe manufacturing is to avoid rejects. In order to adequately heat each individual pipe in the furnace, the surface temperature of all pipes after rolling must be predicted accurately. A fast model is needed that can provide this prediction quickly and repeatedly. To achieve this goal, artificial neural networks (ANN) were applied to the hot-rolling process used to create seamless steel pipes for the first time, and results are presented in this paper. Modelling the process is a complicated task, because a wide range of different geometries are manufactured, and the pipes can possibly be cooled after rolling. To address this issue, two ANN models were designed, with one model consisting of two coupled ANNs to increase its accuracy. This also represents a novel modelling approach. Both models were trained with data recorded during the production process. In general, the modelling results agree well with data collected by the in-plant measurement system for a wide range of different finished pipe geometries. The two models are compared, and differences in their behavior are discussed.http://www.sciencedirect.com/science/article/pii/S2666912922000198Temperature predictionArtificial neural networkSteel pipeHot rolling
spellingShingle Raphael Langbauer
Georg Nunner
Thomas Zmek
Jürgen Klarner
René Prieler
Christoph Hochenauer
Development of an artificial neural network (ANN) model to predict the temperature of hot-rolled steel pipes
Advances in Industrial and Manufacturing Engineering
Temperature prediction
Artificial neural network
Steel pipe
Hot rolling
title Development of an artificial neural network (ANN) model to predict the temperature of hot-rolled steel pipes
title_full Development of an artificial neural network (ANN) model to predict the temperature of hot-rolled steel pipes
title_fullStr Development of an artificial neural network (ANN) model to predict the temperature of hot-rolled steel pipes
title_full_unstemmed Development of an artificial neural network (ANN) model to predict the temperature of hot-rolled steel pipes
title_short Development of an artificial neural network (ANN) model to predict the temperature of hot-rolled steel pipes
title_sort development of an artificial neural network ann model to predict the temperature of hot rolled steel pipes
topic Temperature prediction
Artificial neural network
Steel pipe
Hot rolling
url http://www.sciencedirect.com/science/article/pii/S2666912922000198
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