Railway Axle Condition Monitoring Technique Based on Wavelet Packet Transform Features and Support Vector Machines

Railway axles are critical to the safety of railway vehicles. However, railway axle maintenance is currently based on scheduled preventive maintenance using Nondestructive Testing. The use of condition monitoring techniques would provide information about the status of the axle between periodical in...

Full description

Bibliographic Details
Main Authors: María Jesús Gómez, Cristina Castejón, Eduardo Corral, Juan Carlos García-Prada
Format: Article
Language:English
Published: MDPI AG 2020-06-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/20/12/3575
_version_ 1827714358310862848
author María Jesús Gómez
Cristina Castejón
Eduardo Corral
Juan Carlos García-Prada
author_facet María Jesús Gómez
Cristina Castejón
Eduardo Corral
Juan Carlos García-Prada
author_sort María Jesús Gómez
collection DOAJ
description Railway axles are critical to the safety of railway vehicles. However, railway axle maintenance is currently based on scheduled preventive maintenance using Nondestructive Testing. The use of condition monitoring techniques would provide information about the status of the axle between periodical inspections, and it would be very valuable in the prevention of catastrophic failures. Nevertheless, in the literature, there are not many studies focusing on this area and there is a lack of experimental data. In this work, a reliable real-time condition-monitoring technique for railway axles is proposed. The technique was validated using vibration measurements obtained at the axle boxes of a full bogie installed on a rig, where four different cracked railway axles were tested. The technique is based on vibration analysis by means of the Wavelet Packet Transform (WPT) energy, combined with a Support Vector Machine (SVM) diagnosis model. In all cases, it was observed that the WPT energy of the vibration signals at the first natural frequency of the axle when the wheelset is first installed (the healthy condition) increases when a crack is artificially created. An SVM diagnosis model based on the WPT energy at this frequency demonstrates good reliability, with a false alarm rate of lower than 10% and defect detection for damage occurring in more than 6.5% of the section in more than 90% of the cases. The minimum number of wheelsets required to build a general model to avoid mounting effects, among others things, is also discussed.
first_indexed 2024-03-10T18:54:35Z
format Article
id doaj.art-b784419a32094b63ab401ca6974de790
institution Directory Open Access Journal
issn 1424-8220
language English
last_indexed 2024-03-10T18:54:35Z
publishDate 2020-06-01
publisher MDPI AG
record_format Article
series Sensors
spelling doaj.art-b784419a32094b63ab401ca6974de7902023-11-20T04:51:20ZengMDPI AGSensors1424-82202020-06-012012357510.3390/s20123575Railway Axle Condition Monitoring Technique Based on Wavelet Packet Transform Features and Support Vector MachinesMaría Jesús Gómez0Cristina Castejón1Eduardo Corral2Juan Carlos García-Prada3Mechanical Department, Universidad Carlos III de Madrid (UC3M), 28982 Leganés, SpainMechanical Department, Universidad Carlos III de Madrid (UC3M), 28982 Leganés, SpainMechanical Department, Universidad Carlos III de Madrid (UC3M), 28982 Leganés, SpainMechanical Department, Universidad Nacional de Education a Distancia (UNED), 28040 Madrid, SpainRailway axles are critical to the safety of railway vehicles. However, railway axle maintenance is currently based on scheduled preventive maintenance using Nondestructive Testing. The use of condition monitoring techniques would provide information about the status of the axle between periodical inspections, and it would be very valuable in the prevention of catastrophic failures. Nevertheless, in the literature, there are not many studies focusing on this area and there is a lack of experimental data. In this work, a reliable real-time condition-monitoring technique for railway axles is proposed. The technique was validated using vibration measurements obtained at the axle boxes of a full bogie installed on a rig, where four different cracked railway axles were tested. The technique is based on vibration analysis by means of the Wavelet Packet Transform (WPT) energy, combined with a Support Vector Machine (SVM) diagnosis model. In all cases, it was observed that the WPT energy of the vibration signals at the first natural frequency of the axle when the wheelset is first installed (the healthy condition) increases when a crack is artificially created. An SVM diagnosis model based on the WPT energy at this frequency demonstrates good reliability, with a false alarm rate of lower than 10% and defect detection for damage occurring in more than 6.5% of the section in more than 90% of the cases. The minimum number of wheelsets required to build a general model to avoid mounting effects, among others things, is also discussed.https://www.mdpi.com/1424-8220/20/12/3575railway axleswavelet packet transformbogie testingcondition monitoringsupport vector machines
spellingShingle María Jesús Gómez
Cristina Castejón
Eduardo Corral
Juan Carlos García-Prada
Railway Axle Condition Monitoring Technique Based on Wavelet Packet Transform Features and Support Vector Machines
Sensors
railway axles
wavelet packet transform
bogie testing
condition monitoring
support vector machines
title Railway Axle Condition Monitoring Technique Based on Wavelet Packet Transform Features and Support Vector Machines
title_full Railway Axle Condition Monitoring Technique Based on Wavelet Packet Transform Features and Support Vector Machines
title_fullStr Railway Axle Condition Monitoring Technique Based on Wavelet Packet Transform Features and Support Vector Machines
title_full_unstemmed Railway Axle Condition Monitoring Technique Based on Wavelet Packet Transform Features and Support Vector Machines
title_short Railway Axle Condition Monitoring Technique Based on Wavelet Packet Transform Features and Support Vector Machines
title_sort railway axle condition monitoring technique based on wavelet packet transform features and support vector machines
topic railway axles
wavelet packet transform
bogie testing
condition monitoring
support vector machines
url https://www.mdpi.com/1424-8220/20/12/3575
work_keys_str_mv AT mariajesusgomez railwayaxleconditionmonitoringtechniquebasedonwaveletpackettransformfeaturesandsupportvectormachines
AT cristinacastejon railwayaxleconditionmonitoringtechniquebasedonwaveletpackettransformfeaturesandsupportvectormachines
AT eduardocorral railwayaxleconditionmonitoringtechniquebasedonwaveletpackettransformfeaturesandsupportvectormachines
AT juancarlosgarciaprada railwayaxleconditionmonitoringtechniquebasedonwaveletpackettransformfeaturesandsupportvectormachines