Valorization of Dairy By-Products: Efficiency of Energy Production from Biogas Obtained in Anaerobic Digestion of Ultrafiltration Permeates

This study aimed at evaluating the methane potential of two ultrafiltration (UFP) and two diafiltration (DFP) permeates generated during milk protein concentration. The permeates were characterized by a different chemical oxygen demand (COD) ranging from 7610 mg O<sub>2</sub>/L to 57,020...

Full description

Bibliographic Details
Main Authors: Justyna Tarapata, Marcin Zieliński, Justyna Zulewska
Format: Article
Language:English
Published: MDPI AG 2022-09-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/15/18/6829
_version_ 1827661299837829120
author Justyna Tarapata
Marcin Zieliński
Justyna Zulewska
author_facet Justyna Tarapata
Marcin Zieliński
Justyna Zulewska
author_sort Justyna Tarapata
collection DOAJ
description This study aimed at evaluating the methane potential of two ultrafiltration (UFP) and two diafiltration (DFP) permeates generated during milk protein concentration. The permeates were characterized by a different chemical oxygen demand (COD) ranging from 7610 mg O<sub>2</sub>/L to 57,020 mg O<sub>2</sub>/L. The CH<sub>4</sub> production efficiency was recorded for 20 days and ranged from 149 to 181 NL/kg COD<sub>added</sub>. Moreover, the possibilities of the use of UFP/DFP to produce electricity and heat with a combined heat and power (CHP) unit was analyzed to underline the impact of the implementation of anaerobic digestion on the electric and thermal energy requirements of a dairy plant. It was concluded that the application of anaerobic digestion to UFP and DFP treatments generates the energy required to cover all the large-scale dairy plant energy demands and produce extra income. The amount of permeates generated annually in the analyzed dairy plant will enable the production of approx. 22,699 MWh of electricity and 85,516 GJ of heat. This would require a biogas plant with a 3 MW yield. Additionally, the lactose production from UFP/DFP was considered as an alternative or parallel solution for its management. The study confirmed that the biogas and lactose production from UFP/DFP enables plant owners to adjust a plant’s management towards one of these two solutions.
first_indexed 2024-03-10T00:07:30Z
format Article
id doaj.art-b7ddc4b27a634836ab1aabaa450a97a6
institution Directory Open Access Journal
issn 1996-1073
language English
last_indexed 2024-03-10T00:07:30Z
publishDate 2022-09-01
publisher MDPI AG
record_format Article
series Energies
spelling doaj.art-b7ddc4b27a634836ab1aabaa450a97a62023-11-23T16:06:31ZengMDPI AGEnergies1996-10732022-09-011518682910.3390/en15186829Valorization of Dairy By-Products: Efficiency of Energy Production from Biogas Obtained in Anaerobic Digestion of Ultrafiltration PermeatesJustyna Tarapata0Marcin Zieliński1Justyna Zulewska2Department of Dairy Science and Quality Management, Faculty of Food Science, University of Warmia and Mazury in Olsztyn, Oczapowskiego 7, 10-719 Olsztyn, PolandDepartment of Environmental Engineering, Faculty of Geoengineering, University of Warmia and Mazury in Olsztyn, Warszawska 117, 10-719 Olsztyn, PolandDepartment of Dairy Science and Quality Management, Faculty of Food Science, University of Warmia and Mazury in Olsztyn, Oczapowskiego 7, 10-719 Olsztyn, PolandThis study aimed at evaluating the methane potential of two ultrafiltration (UFP) and two diafiltration (DFP) permeates generated during milk protein concentration. The permeates were characterized by a different chemical oxygen demand (COD) ranging from 7610 mg O<sub>2</sub>/L to 57,020 mg O<sub>2</sub>/L. The CH<sub>4</sub> production efficiency was recorded for 20 days and ranged from 149 to 181 NL/kg COD<sub>added</sub>. Moreover, the possibilities of the use of UFP/DFP to produce electricity and heat with a combined heat and power (CHP) unit was analyzed to underline the impact of the implementation of anaerobic digestion on the electric and thermal energy requirements of a dairy plant. It was concluded that the application of anaerobic digestion to UFP and DFP treatments generates the energy required to cover all the large-scale dairy plant energy demands and produce extra income. The amount of permeates generated annually in the analyzed dairy plant will enable the production of approx. 22,699 MWh of electricity and 85,516 GJ of heat. This would require a biogas plant with a 3 MW yield. Additionally, the lactose production from UFP/DFP was considered as an alternative or parallel solution for its management. The study confirmed that the biogas and lactose production from UFP/DFP enables plant owners to adjust a plant’s management towards one of these two solutions.https://www.mdpi.com/1996-1073/15/18/6829UF permeatelactosedairy wastesanaerobic digestionbiogas
spellingShingle Justyna Tarapata
Marcin Zieliński
Justyna Zulewska
Valorization of Dairy By-Products: Efficiency of Energy Production from Biogas Obtained in Anaerobic Digestion of Ultrafiltration Permeates
Energies
UF permeate
lactose
dairy wastes
anaerobic digestion
biogas
title Valorization of Dairy By-Products: Efficiency of Energy Production from Biogas Obtained in Anaerobic Digestion of Ultrafiltration Permeates
title_full Valorization of Dairy By-Products: Efficiency of Energy Production from Biogas Obtained in Anaerobic Digestion of Ultrafiltration Permeates
title_fullStr Valorization of Dairy By-Products: Efficiency of Energy Production from Biogas Obtained in Anaerobic Digestion of Ultrafiltration Permeates
title_full_unstemmed Valorization of Dairy By-Products: Efficiency of Energy Production from Biogas Obtained in Anaerobic Digestion of Ultrafiltration Permeates
title_short Valorization of Dairy By-Products: Efficiency of Energy Production from Biogas Obtained in Anaerobic Digestion of Ultrafiltration Permeates
title_sort valorization of dairy by products efficiency of energy production from biogas obtained in anaerobic digestion of ultrafiltration permeates
topic UF permeate
lactose
dairy wastes
anaerobic digestion
biogas
url https://www.mdpi.com/1996-1073/15/18/6829
work_keys_str_mv AT justynatarapata valorizationofdairybyproductsefficiencyofenergyproductionfrombiogasobtainedinanaerobicdigestionofultrafiltrationpermeates
AT marcinzielinski valorizationofdairybyproductsefficiencyofenergyproductionfrombiogasobtainedinanaerobicdigestionofultrafiltrationpermeates
AT justynazulewska valorizationofdairybyproductsefficiencyofenergyproductionfrombiogasobtainedinanaerobicdigestionofultrafiltrationpermeates