Effects of Heterogenization Treatment on the Hot-Working Temperature and Mechanical Properties of Al-Cu-Mg-Mn-(Zr) Alloys

This study investigated the effects of a minor Zr addition (0.15 wt%) and heterogenization treatment (one-stage/two-stage) on the hot-working temperature and mechanical properties in Al-4.9Cu-1.2Mg-0.9Mn alloy. The results indicated that the eutectic phases (α-Al + θ-Al<sub>2</sub>Cu + S...

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Main Authors: Ming-Che Wen, Yuan-Da Hsu, Mien-Chung Chen, Wen-Chen Yang, Sheng-Long Lee
Format: Article
Language:English
Published: MDPI AG 2023-06-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/16/12/4256
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author Ming-Che Wen
Yuan-Da Hsu
Mien-Chung Chen
Wen-Chen Yang
Sheng-Long Lee
author_facet Ming-Che Wen
Yuan-Da Hsu
Mien-Chung Chen
Wen-Chen Yang
Sheng-Long Lee
author_sort Ming-Che Wen
collection DOAJ
description This study investigated the effects of a minor Zr addition (0.15 wt%) and heterogenization treatment (one-stage/two-stage) on the hot-working temperature and mechanical properties in Al-4.9Cu-1.2Mg-0.9Mn alloy. The results indicated that the eutectic phases (α-Al + θ-Al<sub>2</sub>Cu + S-Al<sub>2</sub>CuMg) dissolved after heterogenization, retaining θ-Al<sub>2</sub>Cu and τ<sub>1</sub>-Al<sub>29</sub>Cu<sub>4</sub>Mn<sub>6</sub> phases, while the onset melting temperature increased to approximately 17 °C. A change in the onset melting temperature and evolution of the microstructure is used to assess an improvement in hot-working behavior. With the minor Zr addition, the alloy exhibited enhanced mechanical properties due to grain growth inhibition. Zr-added alloys show 490 ± 3 MPa ultimate tensile strength and 77.5 ± 0.7 HRB hardness after T4 tempering, compared to 460 ± 2.2 MPa and 73.7 ± 0.4 HRB for un-added alloys. Additionally, combining minor Zr addition and two-stage heterogenization resulted in finer Al<sub>3</sub>Zr dispersoids. Two-stage heterogenized alloys had an average Al<sub>3</sub>Zr size of 15 ± 5 nm, while one-stage heterogenized alloys had an average size of 25 ± 8 nm. A partial decrease in the mechanical properties of the Zr-free alloy was observed after two-stage heterogenization. The one-stage heterogenized alloy had 75.4 ± 0.4 HRB hardness after being T4-tempered, whereas the two-stage heterogenized alloy had 73.7 ± 0.4 HRB hardness after being T4-tempered.
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spelling doaj.art-b7fb58eafbfe4c9d9e7589c5f8b3afd42023-11-18T11:23:44ZengMDPI AGMaterials1996-19442023-06-011612425610.3390/ma16124256Effects of Heterogenization Treatment on the Hot-Working Temperature and Mechanical Properties of Al-Cu-Mg-Mn-(Zr) AlloysMing-Che Wen0Yuan-Da Hsu1Mien-Chung Chen2Wen-Chen Yang3Sheng-Long Lee4Institute of Material Science and Engineering, National Central University, Taoyuan 320, TaiwanDepartment of Mechanical Engineering, National Central University, Taoyuan 320, TaiwanInstitute of Material Science and Engineering, National Central University, Taoyuan 320, TaiwanInstitute of Material Science and Engineering, National Central University, Taoyuan 320, TaiwanInstitute of Material Science and Engineering, National Central University, Taoyuan 320, TaiwanThis study investigated the effects of a minor Zr addition (0.15 wt%) and heterogenization treatment (one-stage/two-stage) on the hot-working temperature and mechanical properties in Al-4.9Cu-1.2Mg-0.9Mn alloy. The results indicated that the eutectic phases (α-Al + θ-Al<sub>2</sub>Cu + S-Al<sub>2</sub>CuMg) dissolved after heterogenization, retaining θ-Al<sub>2</sub>Cu and τ<sub>1</sub>-Al<sub>29</sub>Cu<sub>4</sub>Mn<sub>6</sub> phases, while the onset melting temperature increased to approximately 17 °C. A change in the onset melting temperature and evolution of the microstructure is used to assess an improvement in hot-working behavior. With the minor Zr addition, the alloy exhibited enhanced mechanical properties due to grain growth inhibition. Zr-added alloys show 490 ± 3 MPa ultimate tensile strength and 77.5 ± 0.7 HRB hardness after T4 tempering, compared to 460 ± 2.2 MPa and 73.7 ± 0.4 HRB for un-added alloys. Additionally, combining minor Zr addition and two-stage heterogenization resulted in finer Al<sub>3</sub>Zr dispersoids. Two-stage heterogenized alloys had an average Al<sub>3</sub>Zr size of 15 ± 5 nm, while one-stage heterogenized alloys had an average size of 25 ± 8 nm. A partial decrease in the mechanical properties of the Zr-free alloy was observed after two-stage heterogenization. The one-stage heterogenized alloy had 75.4 ± 0.4 HRB hardness after being T4-tempered, whereas the two-stage heterogenized alloy had 73.7 ± 0.4 HRB hardness after being T4-tempered.https://www.mdpi.com/1996-1944/16/12/4256Al-Cu-Mg-Mn alloyzirconiumheterogenizationAl<sub>3</sub>Zrmelting temperature
spellingShingle Ming-Che Wen
Yuan-Da Hsu
Mien-Chung Chen
Wen-Chen Yang
Sheng-Long Lee
Effects of Heterogenization Treatment on the Hot-Working Temperature and Mechanical Properties of Al-Cu-Mg-Mn-(Zr) Alloys
Materials
Al-Cu-Mg-Mn alloy
zirconium
heterogenization
Al<sub>3</sub>Zr
melting temperature
title Effects of Heterogenization Treatment on the Hot-Working Temperature and Mechanical Properties of Al-Cu-Mg-Mn-(Zr) Alloys
title_full Effects of Heterogenization Treatment on the Hot-Working Temperature and Mechanical Properties of Al-Cu-Mg-Mn-(Zr) Alloys
title_fullStr Effects of Heterogenization Treatment on the Hot-Working Temperature and Mechanical Properties of Al-Cu-Mg-Mn-(Zr) Alloys
title_full_unstemmed Effects of Heterogenization Treatment on the Hot-Working Temperature and Mechanical Properties of Al-Cu-Mg-Mn-(Zr) Alloys
title_short Effects of Heterogenization Treatment on the Hot-Working Temperature and Mechanical Properties of Al-Cu-Mg-Mn-(Zr) Alloys
title_sort effects of heterogenization treatment on the hot working temperature and mechanical properties of al cu mg mn zr alloys
topic Al-Cu-Mg-Mn alloy
zirconium
heterogenization
Al<sub>3</sub>Zr
melting temperature
url https://www.mdpi.com/1996-1944/16/12/4256
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