ON CALCULATIONS OF MECHANICAL PROPERTIES OF HONEYCOMB PRODUCED BY FDM MANUFACTURING

Honeycomb is described by orthotropic homogeneous media. The mechanical properties of the media are described by the simulation of the stress state honeycomb in commercial software ANSYS. The classical hexagonal honeycomb is analyzed numerically. The other types of the honeycomb are not considered i...

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Main Authors: Борис Валерьевич Успенский, Константин Витальевич Аврамов, Игорь Игоревич Деревянко, Ирина Валентиновна Библик
Format: Article
Language:English
Published: National Aerospace University «Kharkiv Aviation Institute» 2021-02-01
Series:Авіаційно-космічна техніка та технологія
Subjects:
Online Access:http://nti.khai.edu/ojs/index.php/aktt/article/view/1324
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author Борис Валерьевич Успенский
Константин Витальевич Аврамов
Игорь Игоревич Деревянко
Ирина Валентиновна Библик
author_facet Борис Валерьевич Успенский
Константин Витальевич Аврамов
Игорь Игоревич Деревянко
Ирина Валентиновна Библик
author_sort Борис Валерьевич Успенский
collection DOAJ
description Honeycomb is described by orthotropic homogeneous media. The mechanical properties of the media are described by the simulation of the stress state honeycomb in commercial software ANSYS. The classical hexagonal honeycomb is analyzed numerically. The other types of the honeycomb are not considered in this paper. The media, which is obtained as a result of homogenization, has orthotropic mechanical properties. The honeycomb is produced from polycarbonate, which is orthotropic material. The suggested approach can be applied to other materials, which are used for 3D printing. The mechanical properties of this honeycomb material are determined experimentally for specimens, which are produced by FDM manufacturing. The matrix of the Hooke law is obtained in the result of six finite element calculations of the cell part of the honeycomb. To determine the different elements of this matrix, the cell part of the honeycomb undergoes different boundary conditions and different stressing. The fourth part of one cell is considered to calculate honeycomb mechanical properties. The software ANSYS is used to calculate the fourth part of the cell. The area near the cell part is filled up to cube using elastic air. The elastic air is isotropic material with a small Young modulus. The cube sides undergo constant displacements to perform numerical analysis. Such different displacements are equal to six. As a result of the numerical simulations, the elements of the stress tensor are determined by the stress averaging on the volume of the finite element. As a result of calculations, the set of nine engineering constants of orthotropic homogeneous media is obtained. Analysis of the convergence of the numerical simulation results is carried out for numerical simulations of the stress state by the concentration of the finite element mesh. As follows from the convergence analysis, 1745481 3D finite elements are enough for the discretization of the cube area.
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spelling doaj.art-b80c48711dec43d0aaa8fe5a40da86252023-09-03T06:07:02ZengNational Aerospace University «Kharkiv Aviation Institute»Авіаційно-космічна техніка та технологія1727-73372663-22172021-02-0101141910.32620/aktt.2021.1.021340ON CALCULATIONS OF MECHANICAL PROPERTIES OF HONEYCOMB PRODUCED BY FDM MANUFACTURINGБорис Валерьевич Успенский0Константин Витальевич Аврамов1Игорь Игоревич Деревянко2Ирина Валентиновна Библик3Институт проблем машиностроения им. А. Н. Подгорного Национальной академии наук Украины, ХарьковИнститут проблем машиностроения им. А. Н. Подгорного Национальной академии наук Украины, ХарьковГосударственное предприятие «Конструкторское бюро «Южное» им. М. К. Янгеля», ДнепрИнститут проблем машиностроения им. А. Н. Подгорного Национальной академии наук Украины, ХарьковHoneycomb is described by orthotropic homogeneous media. The mechanical properties of the media are described by the simulation of the stress state honeycomb in commercial software ANSYS. The classical hexagonal honeycomb is analyzed numerically. The other types of the honeycomb are not considered in this paper. The media, which is obtained as a result of homogenization, has orthotropic mechanical properties. The honeycomb is produced from polycarbonate, which is orthotropic material. The suggested approach can be applied to other materials, which are used for 3D printing. The mechanical properties of this honeycomb material are determined experimentally for specimens, which are produced by FDM manufacturing. The matrix of the Hooke law is obtained in the result of six finite element calculations of the cell part of the honeycomb. To determine the different elements of this matrix, the cell part of the honeycomb undergoes different boundary conditions and different stressing. The fourth part of one cell is considered to calculate honeycomb mechanical properties. The software ANSYS is used to calculate the fourth part of the cell. The area near the cell part is filled up to cube using elastic air. The elastic air is isotropic material with a small Young modulus. The cube sides undergo constant displacements to perform numerical analysis. Such different displacements are equal to six. As a result of the numerical simulations, the elements of the stress tensor are determined by the stress averaging on the volume of the finite element. As a result of calculations, the set of nine engineering constants of orthotropic homogeneous media is obtained. Analysis of the convergence of the numerical simulation results is carried out for numerical simulations of the stress state by the concentration of the finite element mesh. As follows from the convergence analysis, 1745481 3D finite elements are enough for the discretization of the cube area.http://nti.khai.edu/ojs/index.php/aktt/article/view/1324сотовый заполнительгомогенная среданапряженно-деформируемое состояниеметод конечных элементов
spellingShingle Борис Валерьевич Успенский
Константин Витальевич Аврамов
Игорь Игоревич Деревянко
Ирина Валентиновна Библик
ON CALCULATIONS OF MECHANICAL PROPERTIES OF HONEYCOMB PRODUCED BY FDM MANUFACTURING
Авіаційно-космічна техніка та технологія
сотовый заполнитель
гомогенная среда
напряженно-деформируемое состояние
метод конечных элементов
title ON CALCULATIONS OF MECHANICAL PROPERTIES OF HONEYCOMB PRODUCED BY FDM MANUFACTURING
title_full ON CALCULATIONS OF MECHANICAL PROPERTIES OF HONEYCOMB PRODUCED BY FDM MANUFACTURING
title_fullStr ON CALCULATIONS OF MECHANICAL PROPERTIES OF HONEYCOMB PRODUCED BY FDM MANUFACTURING
title_full_unstemmed ON CALCULATIONS OF MECHANICAL PROPERTIES OF HONEYCOMB PRODUCED BY FDM MANUFACTURING
title_short ON CALCULATIONS OF MECHANICAL PROPERTIES OF HONEYCOMB PRODUCED BY FDM MANUFACTURING
title_sort on calculations of mechanical properties of honeycomb produced by fdm manufacturing
topic сотовый заполнитель
гомогенная среда
напряженно-деформируемое состояние
метод конечных элементов
url http://nti.khai.edu/ojs/index.php/aktt/article/view/1324
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