Hardness and corrosion behavior of an Al-2Mn alloy with both microstructural and chemical gradients

Abstract An Al–2Mn binary alloy with gradient microstructure and chemistry near its surface was fabricated by combining surface mechanical treatment and post-ageing treatment. TEM results indicate that the minimum grain size of the topmost surface layer is below 100 nm. As revealed by SIMS results,...

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Main Authors: Qingqing Sun, Jing He, Jiabo Chen, Chunhong Chen, Xiaokai Guo, Fahe Cao, Shuai Wang
Format: Article
Language:English
Published: Nature Portfolio 2022-08-01
Series:npj Materials Degradation
Online Access:https://doi.org/10.1038/s41529-022-00274-w
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author Qingqing Sun
Jing He
Jiabo Chen
Chunhong Chen
Xiaokai Guo
Fahe Cao
Shuai Wang
author_facet Qingqing Sun
Jing He
Jiabo Chen
Chunhong Chen
Xiaokai Guo
Fahe Cao
Shuai Wang
author_sort Qingqing Sun
collection DOAJ
description Abstract An Al–2Mn binary alloy with gradient microstructure and chemistry near its surface was fabricated by combining surface mechanical treatment and post-ageing treatment. TEM results indicate that the minimum grain size of the topmost surface layer is below 100 nm. As revealed by SIMS results, Mn is depleted in the surface layer with ~2 μm in thickness, which is due to the “short-circuit” diffusion along grain boundaries and dislocation pipes. Microhardness and corrosion testing results revealed that both hardness and corrosion resistance increase substantially with this gradient design. XPS and Mott–Schottky results demonstrate that the oxide film of the gradient Al–Mn alloy is thinner and denser than that of the coarse-grained sample. Our design method of obtaining gradient distribution both in microstructure and chemistry near metal surface lights a pathway for overcoming the trade-off between properties such as strength and corrosion in 3000 series Al alloys.
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spelling doaj.art-b80f619dd01c47319782a0d8f58f7da62022-12-22T02:33:40ZengNature Portfolionpj Materials Degradation2397-21062022-08-01611910.1038/s41529-022-00274-wHardness and corrosion behavior of an Al-2Mn alloy with both microstructural and chemical gradientsQingqing Sun0Jing He1Jiabo Chen2Chunhong Chen3Xiaokai Guo4Fahe Cao5Shuai Wang6Department of Mechanical and Energy Engineering, Southern University of Science and TechnologyDepartment of Mechanical and Energy Engineering, Southern University of Science and TechnologySchool of Materials, Sun Yat-sen UniversitySchool of Materials, Sun Yat-sen UniversitySchool of Materials, Sun Yat-sen UniversitySchool of Materials, Sun Yat-sen UniversityDepartment of Mechanical and Energy Engineering, Southern University of Science and TechnologyAbstract An Al–2Mn binary alloy with gradient microstructure and chemistry near its surface was fabricated by combining surface mechanical treatment and post-ageing treatment. TEM results indicate that the minimum grain size of the topmost surface layer is below 100 nm. As revealed by SIMS results, Mn is depleted in the surface layer with ~2 μm in thickness, which is due to the “short-circuit” diffusion along grain boundaries and dislocation pipes. Microhardness and corrosion testing results revealed that both hardness and corrosion resistance increase substantially with this gradient design. XPS and Mott–Schottky results demonstrate that the oxide film of the gradient Al–Mn alloy is thinner and denser than that of the coarse-grained sample. Our design method of obtaining gradient distribution both in microstructure and chemistry near metal surface lights a pathway for overcoming the trade-off between properties such as strength and corrosion in 3000 series Al alloys.https://doi.org/10.1038/s41529-022-00274-w
spellingShingle Qingqing Sun
Jing He
Jiabo Chen
Chunhong Chen
Xiaokai Guo
Fahe Cao
Shuai Wang
Hardness and corrosion behavior of an Al-2Mn alloy with both microstructural and chemical gradients
npj Materials Degradation
title Hardness and corrosion behavior of an Al-2Mn alloy with both microstructural and chemical gradients
title_full Hardness and corrosion behavior of an Al-2Mn alloy with both microstructural and chemical gradients
title_fullStr Hardness and corrosion behavior of an Al-2Mn alloy with both microstructural and chemical gradients
title_full_unstemmed Hardness and corrosion behavior of an Al-2Mn alloy with both microstructural and chemical gradients
title_short Hardness and corrosion behavior of an Al-2Mn alloy with both microstructural and chemical gradients
title_sort hardness and corrosion behavior of an al 2mn alloy with both microstructural and chemical gradients
url https://doi.org/10.1038/s41529-022-00274-w
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AT jinghe hardnessandcorrosionbehaviorofanal2mnalloywithbothmicrostructuralandchemicalgradients
AT jiabochen hardnessandcorrosionbehaviorofanal2mnalloywithbothmicrostructuralandchemicalgradients
AT chunhongchen hardnessandcorrosionbehaviorofanal2mnalloywithbothmicrostructuralandchemicalgradients
AT xiaokaiguo hardnessandcorrosionbehaviorofanal2mnalloywithbothmicrostructuralandchemicalgradients
AT fahecao hardnessandcorrosionbehaviorofanal2mnalloywithbothmicrostructuralandchemicalgradients
AT shuaiwang hardnessandcorrosionbehaviorofanal2mnalloywithbothmicrostructuralandchemicalgradients