Multi-Model In-Plant Logistics Using Milkruns for Flexible Assembly Systems under Disturbances: An Industry Study Case

Mass customisation demand requires increasingly flexible assembly operations. For the in-plant logistics of such systems, milkrun trains could present advantages under high variability conditions. This article uses an industrial study case from a global white-goods manufacturing company. A discrete...

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Main Authors: Adrian Miqueo, Marcos Gracia-Cadarso, Marta Torralba, Francisco Gil-Vilda, José Antonio Yagüe-Fabra
Format: Article
Language:English
Published: MDPI AG 2023-01-01
Series:Machines
Subjects:
Online Access:https://www.mdpi.com/2075-1702/11/1/66
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author Adrian Miqueo
Marcos Gracia-Cadarso
Marta Torralba
Francisco Gil-Vilda
José Antonio Yagüe-Fabra
author_facet Adrian Miqueo
Marcos Gracia-Cadarso
Marta Torralba
Francisco Gil-Vilda
José Antonio Yagüe-Fabra
author_sort Adrian Miqueo
collection DOAJ
description Mass customisation demand requires increasingly flexible assembly operations. For the in-plant logistics of such systems, milkrun trains could present advantages under high variability conditions. This article uses an industrial study case from a global white-goods manufacturing company. A discrete events simulation model was developed to explore the performance of multi-model assembly lines using a set of operational and logistics Key Performance Indicators. Four simulation scenarios analyse the separate effects of an increased number of product models and three different sources of variability. The results show that milkruns can protect the assembly lines from upstream process disturbances.
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spelling doaj.art-b819172fb2d64a978dcb70c18184c5a12023-11-30T23:11:24ZengMDPI AGMachines2075-17022023-01-011116610.3390/machines11010066Multi-Model In-Plant Logistics Using Milkruns for Flexible Assembly Systems under Disturbances: An Industry Study CaseAdrian Miqueo0Marcos Gracia-Cadarso1Marta Torralba2Francisco Gil-Vilda3José Antonio Yagüe-Fabra4Aragonese University Institute for Engineering Research, Universidad de Zaragoza, C/María de Luna 3, 50018 Zaragoza, SpainAragonese University Institute for Engineering Research, Universidad de Zaragoza, C/María de Luna 3, 50018 Zaragoza, SpainCentro Universitario de la Defensa Zaragoza, Ctra. Huesca s/n, 50090 Zaragoza, SpainLEANBOX SL, C/Juan de Austria 126, 08018 Barcelona, SpainAragonese University Institute for Engineering Research, Universidad de Zaragoza, C/María de Luna 3, 50018 Zaragoza, SpainMass customisation demand requires increasingly flexible assembly operations. For the in-plant logistics of such systems, milkrun trains could present advantages under high variability conditions. This article uses an industrial study case from a global white-goods manufacturing company. A discrete events simulation model was developed to explore the performance of multi-model assembly lines using a set of operational and logistics Key Performance Indicators. Four simulation scenarios analyse the separate effects of an increased number of product models and three different sources of variability. The results show that milkruns can protect the assembly lines from upstream process disturbances.https://www.mdpi.com/2075-1702/11/1/66milkrunin-plant logisticsflexible assemblysimulationhigh-mix low-volumelean manufacturing
spellingShingle Adrian Miqueo
Marcos Gracia-Cadarso
Marta Torralba
Francisco Gil-Vilda
José Antonio Yagüe-Fabra
Multi-Model In-Plant Logistics Using Milkruns for Flexible Assembly Systems under Disturbances: An Industry Study Case
Machines
milkrun
in-plant logistics
flexible assembly
simulation
high-mix low-volume
lean manufacturing
title Multi-Model In-Plant Logistics Using Milkruns for Flexible Assembly Systems under Disturbances: An Industry Study Case
title_full Multi-Model In-Plant Logistics Using Milkruns for Flexible Assembly Systems under Disturbances: An Industry Study Case
title_fullStr Multi-Model In-Plant Logistics Using Milkruns for Flexible Assembly Systems under Disturbances: An Industry Study Case
title_full_unstemmed Multi-Model In-Plant Logistics Using Milkruns for Flexible Assembly Systems under Disturbances: An Industry Study Case
title_short Multi-Model In-Plant Logistics Using Milkruns for Flexible Assembly Systems under Disturbances: An Industry Study Case
title_sort multi model in plant logistics using milkruns for flexible assembly systems under disturbances an industry study case
topic milkrun
in-plant logistics
flexible assembly
simulation
high-mix low-volume
lean manufacturing
url https://www.mdpi.com/2075-1702/11/1/66
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AT martatorralba multimodelinplantlogisticsusingmilkrunsforflexibleassemblysystemsunderdisturbancesanindustrystudycase
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