Analysis of semi-solid processing for metal matrix composite synthesis using factorial design

The main goal in this work is to conduct a quantitative analysis of the mechanical stir casting process for obtaining particulate metal matrix composites. A combined route of stirring at semi-solid state followed by stirring at liquid state is proposed. A fractional factorial design was developed to...

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Main Authors: Kratus Ranieri, Carlos Kiyan, Antonio Fernando Branco Costa, Alexandre Zirpoli Simões
Format: Article
Language:English
Published: Associação Brasileira de Metalurgia e Materiais (ABM); Associação Brasileira de Cerâmica (ABC); Associação Brasileira de Polímeros (ABPol) 2012-02-01
Series:Materials Research
Subjects:
Online Access:http://www.scielo.br/scielo.php?script=sci_arttext&pid=S1516-14392012000100020
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author Kratus Ranieri
Carlos Kiyan
Antonio Fernando Branco Costa
Alexandre Zirpoli Simões
author_facet Kratus Ranieri
Carlos Kiyan
Antonio Fernando Branco Costa
Alexandre Zirpoli Simões
author_sort Kratus Ranieri
collection DOAJ
description The main goal in this work is to conduct a quantitative analysis of the mechanical stir casting process for obtaining particulate metal matrix composites. A combined route of stirring at semi-solid state followed by stirring at liquid state is proposed. A fractional factorial design was developed to investigate the influence and interactions of factors as: time, rotation, initial fraction and particle size, on the incorporated fraction. The best incorporations were obtained with all factors at high levels, as well as that very long stirring periods have no strong influence being particle size and rotation the most important factors on the incorporated fraction. Particle wetting occurs during stirring at semi-solid state, highlighting the importance of the interactions between particles and the alloy globularized phase. The role of the alloying element Mg as a wettability-promoting agent is discussed. The shear forces resulting from the stirring system is emphasized and understood as the effect of rotation itself added to the propeller blade geometry.
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publishDate 2012-02-01
publisher Associação Brasileira de Metalurgia e Materiais (ABM); Associação Brasileira de Cerâmica (ABC); Associação Brasileira de Polímeros (ABPol)
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spelling doaj.art-b82c281d4ad04764998853084d1ab9592022-12-22T03:18:38ZengAssociação Brasileira de Metalurgia e Materiais (ABM); Associação Brasileira de Cerâmica (ABC); Associação Brasileira de Polímeros (ABPol)Materials Research1516-14392012-02-01151144150Analysis of semi-solid processing for metal matrix composite synthesis using factorial designKratus RanieriCarlos KiyanAntonio Fernando Branco CostaAlexandre Zirpoli SimõesThe main goal in this work is to conduct a quantitative analysis of the mechanical stir casting process for obtaining particulate metal matrix composites. A combined route of stirring at semi-solid state followed by stirring at liquid state is proposed. A fractional factorial design was developed to investigate the influence and interactions of factors as: time, rotation, initial fraction and particle size, on the incorporated fraction. The best incorporations were obtained with all factors at high levels, as well as that very long stirring periods have no strong influence being particle size and rotation the most important factors on the incorporated fraction. Particle wetting occurs during stirring at semi-solid state, highlighting the importance of the interactions between particles and the alloy globularized phase. The role of the alloying element Mg as a wettability-promoting agent is discussed. The shear forces resulting from the stirring system is emphasized and understood as the effect of rotation itself added to the propeller blade geometry.http://www.scielo.br/scielo.php?script=sci_arttext&pid=S1516-14392012000100020stir castingsemi solid processingmetal matrix composites
spellingShingle Kratus Ranieri
Carlos Kiyan
Antonio Fernando Branco Costa
Alexandre Zirpoli Simões
Analysis of semi-solid processing for metal matrix composite synthesis using factorial design
Materials Research
stir casting
semi solid processing
metal matrix composites
title Analysis of semi-solid processing for metal matrix composite synthesis using factorial design
title_full Analysis of semi-solid processing for metal matrix composite synthesis using factorial design
title_fullStr Analysis of semi-solid processing for metal matrix composite synthesis using factorial design
title_full_unstemmed Analysis of semi-solid processing for metal matrix composite synthesis using factorial design
title_short Analysis of semi-solid processing for metal matrix composite synthesis using factorial design
title_sort analysis of semi solid processing for metal matrix composite synthesis using factorial design
topic stir casting
semi solid processing
metal matrix composites
url http://www.scielo.br/scielo.php?script=sci_arttext&pid=S1516-14392012000100020
work_keys_str_mv AT kratusranieri analysisofsemisolidprocessingformetalmatrixcompositesynthesisusingfactorialdesign
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AT alexandrezirpolisimoes analysisofsemisolidprocessingformetalmatrixcompositesynthesisusingfactorialdesign