A Design of Experiment Approach to Optimize Spray-Dried Powders Containing <i>Pseudomonas aeruginosa</i><i>Podoviridae</i> and <i>Myoviridae</i> Bacteriophages

In the present study, we evaluated the effect of spray-drying formulations and operating parameters of a laboratory-scale spray-dryer on the characteristics of spray-dried powders containing two <i>Pseudomonas aeruginosa</i> bacteriophages exhibiting different morphotypes: a podovirus (L...

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Main Authors: Emilie Tabare, Tea Glonti, Christel Cochez, Cyrille Ngassam, Jean-Paul Pirnay, Karim Amighi, Jonathan Goole
Format: Article
Language:English
Published: MDPI AG 2021-09-01
Series:Viruses
Subjects:
Online Access:https://www.mdpi.com/1999-4915/13/10/1926
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author Emilie Tabare
Tea Glonti
Christel Cochez
Cyrille Ngassam
Jean-Paul Pirnay
Karim Amighi
Jonathan Goole
author_facet Emilie Tabare
Tea Glonti
Christel Cochez
Cyrille Ngassam
Jean-Paul Pirnay
Karim Amighi
Jonathan Goole
author_sort Emilie Tabare
collection DOAJ
description In the present study, we evaluated the effect of spray-drying formulations and operating parameters of a laboratory-scale spray-dryer on the characteristics of spray-dried powders containing two <i>Pseudomonas aeruginosa</i> bacteriophages exhibiting different morphotypes: a podovirus (LUZ19) and a myovirus (14-1). We optimized the production process for bacteriophage-loaded powders, with an emphasis on long-term storage under ICH (international conference on harmonization) conditions. D-trehalose-/L-isoleucine-containing bacteriophage mixtures were spray-dried from aqueous solutions using a Büchi Mini Spray-dryer B-290 (Flawil, Switzerland). A response surface methodology was used for the optimization of the spray-drying process, with the following as-evaluated parameters: Inlet temperature, spray gas flow rate, and the D-trehalose/L-isoleucine ratio. The dried powders were characterized in terms of yield, residual moisture content, and bacteriophage lytic activity. L-isoleucine has demonstrated a positive impact on the activity of LUZ19, but a negative impact on 14-1. We observed a negligible impact of the inlet temperature and a positive correlation of the spray gas flow rate with bacteriophage activity. After optimization, we were able to obtain dry powder preparations of both bacteriophages, which were stable for a minimum of one year under different ICH storage conditions (up to and including 40 °C and 75% relative humidity).
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spelling doaj.art-b84d02b5db8d42bd85cdaf0894de8d932023-11-22T20:18:09ZengMDPI AGViruses1999-49152021-09-011310192610.3390/v13101926A Design of Experiment Approach to Optimize Spray-Dried Powders Containing <i>Pseudomonas aeruginosa</i><i>Podoviridae</i> and <i>Myoviridae</i> BacteriophagesEmilie Tabare0Tea Glonti1Christel Cochez2Cyrille Ngassam3Jean-Paul Pirnay4Karim Amighi5Jonathan Goole6Laboratory of Pharmaceutics and Biopharmaceutics, Faculty of Pharmacy, ULB, 1050 Brussels, BelgiumLaboratory for Molecular and Cellular Technology, Queen Astrid Military Hospital, 1120 Brussels, BelgiumLaboratory for Molecular and Cellular Technology, Queen Astrid Military Hospital, 1120 Brussels, BelgiumVesale Pharma S.A., 5310 Noville-sur-Mehaigne, BelgiumLaboratory for Molecular and Cellular Technology, Queen Astrid Military Hospital, 1120 Brussels, BelgiumLaboratory of Pharmaceutics and Biopharmaceutics, Faculty of Pharmacy, ULB, 1050 Brussels, BelgiumLaboratory of Pharmaceutics and Biopharmaceutics, Faculty of Pharmacy, ULB, 1050 Brussels, BelgiumIn the present study, we evaluated the effect of spray-drying formulations and operating parameters of a laboratory-scale spray-dryer on the characteristics of spray-dried powders containing two <i>Pseudomonas aeruginosa</i> bacteriophages exhibiting different morphotypes: a podovirus (LUZ19) and a myovirus (14-1). We optimized the production process for bacteriophage-loaded powders, with an emphasis on long-term storage under ICH (international conference on harmonization) conditions. D-trehalose-/L-isoleucine-containing bacteriophage mixtures were spray-dried from aqueous solutions using a Büchi Mini Spray-dryer B-290 (Flawil, Switzerland). A response surface methodology was used for the optimization of the spray-drying process, with the following as-evaluated parameters: Inlet temperature, spray gas flow rate, and the D-trehalose/L-isoleucine ratio. The dried powders were characterized in terms of yield, residual moisture content, and bacteriophage lytic activity. L-isoleucine has demonstrated a positive impact on the activity of LUZ19, but a negative impact on 14-1. We observed a negligible impact of the inlet temperature and a positive correlation of the spray gas flow rate with bacteriophage activity. After optimization, we were able to obtain dry powder preparations of both bacteriophages, which were stable for a minimum of one year under different ICH storage conditions (up to and including 40 °C and 75% relative humidity).https://www.mdpi.com/1999-4915/13/10/1926DoEQbDantibiotic-resistantbacteriophage therapyspray-dryingdrying
spellingShingle Emilie Tabare
Tea Glonti
Christel Cochez
Cyrille Ngassam
Jean-Paul Pirnay
Karim Amighi
Jonathan Goole
A Design of Experiment Approach to Optimize Spray-Dried Powders Containing <i>Pseudomonas aeruginosa</i><i>Podoviridae</i> and <i>Myoviridae</i> Bacteriophages
Viruses
DoE
QbD
antibiotic-resistant
bacteriophage therapy
spray-drying
drying
title A Design of Experiment Approach to Optimize Spray-Dried Powders Containing <i>Pseudomonas aeruginosa</i><i>Podoviridae</i> and <i>Myoviridae</i> Bacteriophages
title_full A Design of Experiment Approach to Optimize Spray-Dried Powders Containing <i>Pseudomonas aeruginosa</i><i>Podoviridae</i> and <i>Myoviridae</i> Bacteriophages
title_fullStr A Design of Experiment Approach to Optimize Spray-Dried Powders Containing <i>Pseudomonas aeruginosa</i><i>Podoviridae</i> and <i>Myoviridae</i> Bacteriophages
title_full_unstemmed A Design of Experiment Approach to Optimize Spray-Dried Powders Containing <i>Pseudomonas aeruginosa</i><i>Podoviridae</i> and <i>Myoviridae</i> Bacteriophages
title_short A Design of Experiment Approach to Optimize Spray-Dried Powders Containing <i>Pseudomonas aeruginosa</i><i>Podoviridae</i> and <i>Myoviridae</i> Bacteriophages
title_sort design of experiment approach to optimize spray dried powders containing i pseudomonas aeruginosa i i podoviridae i and i myoviridae i bacteriophages
topic DoE
QbD
antibiotic-resistant
bacteriophage therapy
spray-drying
drying
url https://www.mdpi.com/1999-4915/13/10/1926
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