An overview of techniques for monitoring and compensating tool wear in micro-electrical discharge machining
Micro-electrical discharge machining (μEDM) is severely affected by tool wear and its process variants, which can lead to compromised precision and dimensional disruptions in micro-part production. Several attempts have been made to address this problem by suggesting offline and online (real-time) t...
| Main Authors: | , , , , , |
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| Format: | Article |
| Language: | English |
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Elsevier
2024-03-01
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| Series: | Heliyon |
| Subjects: | |
| Online Access: | http://www.sciencedirect.com/science/article/pii/S2405844024028159 |
| _version_ | 1797224288629030912 |
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| author | Rahul Nadda Chandrakant Kumar Nirala Prashant Kumar Singh Daeho Lee Raj Kumar Tej Singh |
| author_facet | Rahul Nadda Chandrakant Kumar Nirala Prashant Kumar Singh Daeho Lee Raj Kumar Tej Singh |
| author_sort | Rahul Nadda |
| collection | DOAJ |
| description | Micro-electrical discharge machining (μEDM) is severely affected by tool wear and its process variants, which can lead to compromised precision and dimensional disruptions in micro-part production. Several attempts have been made to address this problem by suggesting offline and online (real-time) tool wear compensation strategies. Research efforts in this area have intensified over the last 20 years. However, most methods proposed were applicable only for a few work-tool combinations and in limited input process parametric settings. Instead of tool wear compensation, several research articles have focused on strategies to reduce the negative impact of tool wear on the quality of fabricated parts. The present study systematically reviews various investigations conducted in this area and aims to add cutting-edge compensation for tool wear to future inquiries. The articles reviewed here are explored in detail. Critical findings/innovations are classified into four categories: tool wear in μEDM, tool wear compensation techniques, and offline and online compensation methods. |
| first_indexed | 2024-04-24T13:50:44Z |
| format | Article |
| id | doaj.art-b895ff4d6c9540b6a6fb1a97ec12e250 |
| institution | Directory Open Access Journal |
| issn | 2405-8440 |
| language | English |
| last_indexed | 2024-04-24T13:50:44Z |
| publishDate | 2024-03-01 |
| publisher | Elsevier |
| record_format | Article |
| series | Heliyon |
| spelling | doaj.art-b895ff4d6c9540b6a6fb1a97ec12e2502024-04-04T05:04:15ZengElsevierHeliyon2405-84402024-03-01106e26784An overview of techniques for monitoring and compensating tool wear in micro-electrical discharge machiningRahul Nadda0Chandrakant Kumar Nirala1Prashant Kumar Singh2Daeho Lee3Raj Kumar4Tej Singh5Department of Biomedical Engineering, Indian Institute of Technology Ropar, Punjab, 140001, IndiaDepartment of Mechanical Engineering, Indian Institute of Technology Ropar, Punjab, 140001, India; Corresponding author.Department of Mechanical Engineering, Invertis University, Bareilly, UP, 243123, IndiaDepartment of Mechanical Engineering, Gachon University, Seongnam, 13120, South KoreaDepartment of Mechanical Engineering, Gachon University, Seongnam, 13120, South Korea; Faculty of Engineering and Technology, Shoolini University, Solan, H.P., 173229, IndiaSavaria Institute of Technology, Faculty of Informatics, ELTE Eötvös Loránd University, Budapest 1117, Hungary; Corresponding author.Micro-electrical discharge machining (μEDM) is severely affected by tool wear and its process variants, which can lead to compromised precision and dimensional disruptions in micro-part production. Several attempts have been made to address this problem by suggesting offline and online (real-time) tool wear compensation strategies. Research efforts in this area have intensified over the last 20 years. However, most methods proposed were applicable only for a few work-tool combinations and in limited input process parametric settings. Instead of tool wear compensation, several research articles have focused on strategies to reduce the negative impact of tool wear on the quality of fabricated parts. The present study systematically reviews various investigations conducted in this area and aims to add cutting-edge compensation for tool wear to future inquiries. The articles reviewed here are explored in detail. Critical findings/innovations are classified into four categories: tool wear in μEDM, tool wear compensation techniques, and offline and online compensation methods.http://www.sciencedirect.com/science/article/pii/S2405844024028159EDMTool wear compensationOffline compensationMicro EDMOnline compensation |
| spellingShingle | Rahul Nadda Chandrakant Kumar Nirala Prashant Kumar Singh Daeho Lee Raj Kumar Tej Singh An overview of techniques for monitoring and compensating tool wear in micro-electrical discharge machining Heliyon EDM Tool wear compensation Offline compensation Micro EDM Online compensation |
| title | An overview of techniques for monitoring and compensating tool wear in micro-electrical discharge machining |
| title_full | An overview of techniques for monitoring and compensating tool wear in micro-electrical discharge machining |
| title_fullStr | An overview of techniques for monitoring and compensating tool wear in micro-electrical discharge machining |
| title_full_unstemmed | An overview of techniques for monitoring and compensating tool wear in micro-electrical discharge machining |
| title_short | An overview of techniques for monitoring and compensating tool wear in micro-electrical discharge machining |
| title_sort | overview of techniques for monitoring and compensating tool wear in micro electrical discharge machining |
| topic | EDM Tool wear compensation Offline compensation Micro EDM Online compensation |
| url | http://www.sciencedirect.com/science/article/pii/S2405844024028159 |
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