Revealing the true partitioning character of zirconium in additively manufactured polycrystalline superalloys

Minor addition of zirconium is common in polycrystalline nickel-based superalloys, where it is believed that it segregates at grain boundaries and contributes to increase the creep resistance. However, in superalloys produced by additive manufacturing, zirconium may become detrimental as it promotes...

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Main Authors: Arthur Després, Stoichko Antonov, Charlotte Mayer, Muriel Veron, Edgar F. Rauch, Catherine Tassin, Jean-Jacques Blandin, Paraskevas Kontis, Guilhem Martin
Format: Article
Language:English
Published: Elsevier 2021-12-01
Series:Additive Manufacturing Letters
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2772369021000116
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author Arthur Després
Stoichko Antonov
Charlotte Mayer
Muriel Veron
Edgar F. Rauch
Catherine Tassin
Jean-Jacques Blandin
Paraskevas Kontis
Guilhem Martin
author_facet Arthur Després
Stoichko Antonov
Charlotte Mayer
Muriel Veron
Edgar F. Rauch
Catherine Tassin
Jean-Jacques Blandin
Paraskevas Kontis
Guilhem Martin
author_sort Arthur Després
collection DOAJ
description Minor addition of zirconium is common in polycrystalline nickel-based superalloys, where it is believed that it segregates at grain boundaries and contributes to increase the creep resistance. However, in superalloys produced by additive manufacturing, zirconium may become detrimental as it promotes hot-cracking during the fabrication stage. Here, we clarify the controversial role of this element by studying its distribution at near atomic scale in the as-built and heat-treated microstructures. In the as-built microstructure, zirconium is almost exclusively found at grain boundaries. However, after heat-treatment, zirconium is no longer found at grain boundaries. Instead, it partitions in γʹ precipitates and zirconium oxides particles. The formation of zirconia is shown to originate from the reduction of nano-particles of alumina by zirconium during heat-treatment. The absence of zirconium at grain boundaries in this state challenges the classic view often reported in the literature for superalloys.
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spelling doaj.art-b8d0ff98face4af887ca4a10bd97f41a2022-12-21T23:34:49ZengElsevierAdditive Manufacturing Letters2772-36902021-12-011100011Revealing the true partitioning character of zirconium in additively manufactured polycrystalline superalloysArthur Després0Stoichko Antonov1Charlotte Mayer2Muriel Veron3Edgar F. Rauch4Catherine Tassin5Jean-Jacques Blandin6Paraskevas Kontis7Guilhem Martin8Univ. Grenoble Alpes, CNRS, Grenoble INP, SIMaP, F-38000 Grenoble, France; Corresponding author.Max-Planck-Institut für Eisenforschung GmbH, Max-Planck-Strasse 1, Düsseldorf 40237, GermanyAubert et Duval, Usine des Ancizes, Rue des villas, BP1, Les Ancizes 63770, FranceUniv. Grenoble Alpes, CNRS, Grenoble INP, SIMaP, F-38000 Grenoble, FranceUniv. Grenoble Alpes, CNRS, Grenoble INP, SIMaP, F-38000 Grenoble, FranceUniv. Grenoble Alpes, CNRS, Grenoble INP, SIMaP, F-38000 Grenoble, FranceUniv. Grenoble Alpes, CNRS, Grenoble INP, SIMaP, F-38000 Grenoble, FranceMax-Planck-Institut für Eisenforschung GmbH, Max-Planck-Strasse 1, Düsseldorf 40237, Germany; Department of Materials Science and Engineering, NTNU Norwegian University of Science and Technology, Trondheim 7034, NorwayUniv. Grenoble Alpes, CNRS, Grenoble INP, SIMaP, F-38000 Grenoble, FranceMinor addition of zirconium is common in polycrystalline nickel-based superalloys, where it is believed that it segregates at grain boundaries and contributes to increase the creep resistance. However, in superalloys produced by additive manufacturing, zirconium may become detrimental as it promotes hot-cracking during the fabrication stage. Here, we clarify the controversial role of this element by studying its distribution at near atomic scale in the as-built and heat-treated microstructures. In the as-built microstructure, zirconium is almost exclusively found at grain boundaries. However, after heat-treatment, zirconium is no longer found at grain boundaries. Instead, it partitions in γʹ precipitates and zirconium oxides particles. The formation of zirconia is shown to originate from the reduction of nano-particles of alumina by zirconium during heat-treatment. The absence of zirconium at grain boundaries in this state challenges the classic view often reported in the literature for superalloys.http://www.sciencedirect.com/science/article/pii/S2772369021000116Additive manufacturingNickel-based superalloysPhase transformationTEMAPT
spellingShingle Arthur Després
Stoichko Antonov
Charlotte Mayer
Muriel Veron
Edgar F. Rauch
Catherine Tassin
Jean-Jacques Blandin
Paraskevas Kontis
Guilhem Martin
Revealing the true partitioning character of zirconium in additively manufactured polycrystalline superalloys
Additive Manufacturing Letters
Additive manufacturing
Nickel-based superalloys
Phase transformation
TEM
APT
title Revealing the true partitioning character of zirconium in additively manufactured polycrystalline superalloys
title_full Revealing the true partitioning character of zirconium in additively manufactured polycrystalline superalloys
title_fullStr Revealing the true partitioning character of zirconium in additively manufactured polycrystalline superalloys
title_full_unstemmed Revealing the true partitioning character of zirconium in additively manufactured polycrystalline superalloys
title_short Revealing the true partitioning character of zirconium in additively manufactured polycrystalline superalloys
title_sort revealing the true partitioning character of zirconium in additively manufactured polycrystalline superalloys
topic Additive manufacturing
Nickel-based superalloys
Phase transformation
TEM
APT
url http://www.sciencedirect.com/science/article/pii/S2772369021000116
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