An Adaptive Control Method for the Distribution Valve of a Digital Pump

Perfect flow distribution is extremely important and essential for digital pumps. However, the fluctuation of motor speed and the change of valve dynamic characteristics cause the flow distribution flaw, which generates the backflow of the oil in the piston chamber and the decrease in pump volumetri...

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Main Authors: Daling Yue, Xiukun Zuo, Zengguang Liu, Yinshui Liu, Liejiang Wei, Yuyang Zhao
Format: Article
Language:English
Published: MDPI AG 2023-01-01
Series:Machines
Subjects:
Online Access:https://www.mdpi.com/2075-1702/11/2/148
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author Daling Yue
Xiukun Zuo
Zengguang Liu
Yinshui Liu
Liejiang Wei
Yuyang Zhao
author_facet Daling Yue
Xiukun Zuo
Zengguang Liu
Yinshui Liu
Liejiang Wei
Yuyang Zhao
author_sort Daling Yue
collection DOAJ
description Perfect flow distribution is extremely important and essential for digital pumps. However, the fluctuation of motor speed and the change of valve dynamic characteristics cause the flow distribution flaw, which generates the backflow of the oil in the piston chamber and the decrease in pump volumetric efficiency. Based on the three-dimensional and mathematical modeling of the digital pump, the perfect distribution state of the digital pump is analyzed. Then, the adverse effects of the variations in motor speed and valve dynamic characteristics on the flow distribution of the digital pump were simulated and investigated by the software AMESim. To overcome the aforementioned problems, we proposed an adaptive control method for the flow distribution valve of a digital pump, which was realized by adopting the axis rotation angle and the pressure difference between the inlet and outlet of the flow distribution valve. The results show that the control signal of the flow distribution valve can be regulated automatically along with the motor speed and the valve dynamic characteristics, achieving the ideal flow distribution of the digital pump designed in this paper. The study can be used as a reference for the optimal design and prototype manufacturing of the digital pump.
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spelling doaj.art-b8e887fc31524c4d9cbca5862c1618872023-11-16T21:44:34ZengMDPI AGMachines2075-17022023-01-0111214810.3390/machines11020148An Adaptive Control Method for the Distribution Valve of a Digital PumpDaling Yue0Xiukun Zuo1Zengguang Liu2Yinshui Liu3Liejiang Wei4Yuyang Zhao5Energy and Power Engineering College, Lanzhou University of Technology, Lanzhou 730050, ChinaEnergy and Power Engineering College, Lanzhou University of Technology, Lanzhou 730050, ChinaEnergy and Power Engineering College, Lanzhou University of Technology, Lanzhou 730050, ChinaEnergy and Power Engineering College, Lanzhou University of Technology, Lanzhou 730050, ChinaEnergy and Power Engineering College, Lanzhou University of Technology, Lanzhou 730050, ChinaTaiyuan Research Institute, China Coal Technology and Engineering Group, Taiyuan 030006, ChinaPerfect flow distribution is extremely important and essential for digital pumps. However, the fluctuation of motor speed and the change of valve dynamic characteristics cause the flow distribution flaw, which generates the backflow of the oil in the piston chamber and the decrease in pump volumetric efficiency. Based on the three-dimensional and mathematical modeling of the digital pump, the perfect distribution state of the digital pump is analyzed. Then, the adverse effects of the variations in motor speed and valve dynamic characteristics on the flow distribution of the digital pump were simulated and investigated by the software AMESim. To overcome the aforementioned problems, we proposed an adaptive control method for the flow distribution valve of a digital pump, which was realized by adopting the axis rotation angle and the pressure difference between the inlet and outlet of the flow distribution valve. The results show that the control signal of the flow distribution valve can be regulated automatically along with the motor speed and the valve dynamic characteristics, achieving the ideal flow distribution of the digital pump designed in this paper. The study can be used as a reference for the optimal design and prototype manufacturing of the digital pump.https://www.mdpi.com/2075-1702/11/2/148digital pumpflow distributionadaptive controlhigh-speed on/off valve
spellingShingle Daling Yue
Xiukun Zuo
Zengguang Liu
Yinshui Liu
Liejiang Wei
Yuyang Zhao
An Adaptive Control Method for the Distribution Valve of a Digital Pump
Machines
digital pump
flow distribution
adaptive control
high-speed on/off valve
title An Adaptive Control Method for the Distribution Valve of a Digital Pump
title_full An Adaptive Control Method for the Distribution Valve of a Digital Pump
title_fullStr An Adaptive Control Method for the Distribution Valve of a Digital Pump
title_full_unstemmed An Adaptive Control Method for the Distribution Valve of a Digital Pump
title_short An Adaptive Control Method for the Distribution Valve of a Digital Pump
title_sort adaptive control method for the distribution valve of a digital pump
topic digital pump
flow distribution
adaptive control
high-speed on/off valve
url https://www.mdpi.com/2075-1702/11/2/148
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