Research on Liquid Forming Process of Nickel Superalloys Thin Sheet Metals
The paper presents the study of drawability of thin sheet metals made of a nickel superalloy Inconel type. The manufacturing process of axisymmetric cup – cone and a closed section profile in the form of a circular tube were designed and analyzed. In both cases, working fluid-oil was used in place o...
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| Format: | Article |
| Language: | English |
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Polish Academy of Sciences
2017-12-01
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| Series: | Archives of Metallurgy and Materials |
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| Online Access: | http://www.degruyter.com/view/j/amm.2017.62.issue-4/amm-2017-0346/amm-2017-0346.xml?format=INT |
| _version_ | 1818131331605856256 |
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| author | Hyrcza-Michalska M. |
| author_facet | Hyrcza-Michalska M. |
| author_sort | Hyrcza-Michalska M. |
| collection | DOAJ |
| description | The paper presents the study of drawability of thin sheet metals made of a nickel superalloy Inconel type. The manufacturing process of axisymmetric cup – cone and a closed section profile in the form of a circular tube were designed and analyzed. In both cases, working fluid-oil was used in place of the rigid tools. The process of forming liquid is currently the only alternative method for obtaining complex shapes, coatings, and especially if we do it with high-strength materials. In the case of nickel superalloys the search for efficient methods to manufacture of the shaped shell is one of the most considerable problems in aircraft industry [1-5]. However, the automotive industries have the same problem with so-called advanced high-strength steels (AHSS). Due to this, both industrial problems have been examined and the emphasis have been put on the process of liquid forming (hydroforming). The study includes physical tests and the corresponding numerical simulations performed, using the software Eta/Dynaform 5.9. Numerical analysis of the qualitative and quantitative forecasting enables the formability of materials with complex and unusual characteristics of the mechanical properties and forming technology. It has been found that only the computer aided design based on physical and numerical modeling, makes efficient plastic processing possible using a method of hydroforming. Drawability evaluation based on the determination of the mechanical properties of complex characteristics is an indispensable element of this design in the best practice of industrial manufacturing products made of thin sheet metals. |
| first_indexed | 2024-12-11T08:19:14Z |
| format | Article |
| id | doaj.art-b90121bbb8e1423b9dd719c4c0f276ce |
| institution | Directory Open Access Journal |
| issn | 2300-1909 |
| language | English |
| last_indexed | 2024-12-11T08:19:14Z |
| publishDate | 2017-12-01 |
| publisher | Polish Academy of Sciences |
| record_format | Article |
| series | Archives of Metallurgy and Materials |
| spelling | doaj.art-b90121bbb8e1423b9dd719c4c0f276ce2022-12-22T01:14:42ZengPolish Academy of SciencesArchives of Metallurgy and Materials2300-19092017-12-016242355235810.1515/amm-2017-0346amm-2017-0346Research on Liquid Forming Process of Nickel Superalloys Thin Sheet MetalsHyrcza-Michalska M.0Silesian University of Technology, Institute of Materials Science, Katowice, PolandThe paper presents the study of drawability of thin sheet metals made of a nickel superalloy Inconel type. The manufacturing process of axisymmetric cup – cone and a closed section profile in the form of a circular tube were designed and analyzed. In both cases, working fluid-oil was used in place of the rigid tools. The process of forming liquid is currently the only alternative method for obtaining complex shapes, coatings, and especially if we do it with high-strength materials. In the case of nickel superalloys the search for efficient methods to manufacture of the shaped shell is one of the most considerable problems in aircraft industry [1-5]. However, the automotive industries have the same problem with so-called advanced high-strength steels (AHSS). Due to this, both industrial problems have been examined and the emphasis have been put on the process of liquid forming (hydroforming). The study includes physical tests and the corresponding numerical simulations performed, using the software Eta/Dynaform 5.9. Numerical analysis of the qualitative and quantitative forecasting enables the formability of materials with complex and unusual characteristics of the mechanical properties and forming technology. It has been found that only the computer aided design based on physical and numerical modeling, makes efficient plastic processing possible using a method of hydroforming. Drawability evaluation based on the determination of the mechanical properties of complex characteristics is an indispensable element of this design in the best practice of industrial manufacturing products made of thin sheet metals.http://www.degruyter.com/view/j/amm.2017.62.issue-4/amm-2017-0346/amm-2017-0346.xml?format=INTdrawabilitylocal strain distribution measurementsforming limit curveAutoGrid strain analyzerthin sheet metalsnickel superalloysInconel 625Inconel 718hydroforming |
| spellingShingle | Hyrcza-Michalska M. Research on Liquid Forming Process of Nickel Superalloys Thin Sheet Metals Archives of Metallurgy and Materials drawability local strain distribution measurements forming limit curve AutoGrid strain analyzer thin sheet metals nickel superalloys Inconel 625 Inconel 718 hydroforming |
| title | Research on Liquid Forming Process of Nickel Superalloys Thin Sheet Metals |
| title_full | Research on Liquid Forming Process of Nickel Superalloys Thin Sheet Metals |
| title_fullStr | Research on Liquid Forming Process of Nickel Superalloys Thin Sheet Metals |
| title_full_unstemmed | Research on Liquid Forming Process of Nickel Superalloys Thin Sheet Metals |
| title_short | Research on Liquid Forming Process of Nickel Superalloys Thin Sheet Metals |
| title_sort | research on liquid forming process of nickel superalloys thin sheet metals |
| topic | drawability local strain distribution measurements forming limit curve AutoGrid strain analyzer thin sheet metals nickel superalloys Inconel 625 Inconel 718 hydroforming |
| url | http://www.degruyter.com/view/j/amm.2017.62.issue-4/amm-2017-0346/amm-2017-0346.xml?format=INT |
| work_keys_str_mv | AT hyrczamichalskam researchonliquidformingprocessofnickelsuperalloysthinsheetmetals |