Techno-Economic Assessment for CO2 Capture From Air Using a Conventional Liquid-Based Absorption Process

In this study, the process of carbon dioxide (CO2) capture directly from ambient air in a conventional monoethanolamine (MEA) absorption process was simulated and optimized using a rate-based model in Aspen Plus. The process aimed to capture a specific amount (148.25 Nm3/h) of CO2 from the air, whic...

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Main Authors: Ali Kiani, Kaiqi Jiang, Paul Feron
Format: Article
Language:English
Published: Frontiers Media S.A. 2020-05-01
Series:Frontiers in Energy Research
Subjects:
Online Access:https://www.frontiersin.org/article/10.3389/fenrg.2020.00092/full
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author Ali Kiani
Kaiqi Jiang
Paul Feron
author_facet Ali Kiani
Kaiqi Jiang
Paul Feron
author_sort Ali Kiani
collection DOAJ
description In this study, the process of carbon dioxide (CO2) capture directly from ambient air in a conventional monoethanolamine (MEA) absorption process was simulated and optimized using a rate-based model in Aspen Plus. The process aimed to capture a specific amount (148.25 Nm3/h) of CO2 from the air, which was determined by a potential application aiming to produce synthetic methane from the output of a 2.7 MW electrolyser (593 Nm3/h H2). We investigated the technical performance of the process by conducting a sensitivity analysis around different parameters such as air humidity, capture rate defined as a ratio of moles of CO2 captured during the process to the total mole of CO2 in the feed stream, CO2 loading of lean and rich absorption liquids and reboiler temperature, and evaluated the energy consumption and overall cost in this system. In order to meet the design requirement for standard packed columns, the rich absorption liquid was circulated to the top of the absorber. A capture rate of 50% was selected in this process as a baseline. At higher capture rates, the required energy per ton of captured CO2 increases due to a higher steam stripping rate, required in the desorber, and at lower capture rates, the size of equipment, in particular, absorber and blowers increases due to the need for processing a significantly larger volume of air at the given CO2 production volume. At the base case scenario, a reboiler duty of 10.7 GJ/tCO2 and an electrical energy requirement of 1.4 MWh/tCO2 were obtained. The absorber diameter and height obtained were 10.4 and 4.4 m, respectively. The desorber is found to be relatively small at 0.54 m in diameter and 3.0 m in height. A wash water section installed at top of the absorber decreased the MEA loss to 0.28 kg/ton CO2. However, this increased capital cost by around 60% resulting in CO2 capture costs of $1,691 per ton CO2 for the MEA base scenario. Based on the techno-economic analysis, assuming a non-volatile absorbent rather than MEA thereby avoiding a wash water section, and using an absorption column built from cheaper materials, the estimated cost per ton of CO2 produced was reduced to $676/tCO2. The overall cost range was between $273 and $1,227 per ton of CO2 depending on different economic parameters such as electricity ($20–$200/MWh) and heat price ($2–$20/GJ), plant life (15–25 years) and capital expenditure (±30%). In order to reduce the cost further, the use of innovative cheap gas-liquid contactors that operate at lower liquid to gas ratios is crucial.
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spelling doaj.art-b91e38b0d0ae450eb7a802bda4c8c3642022-12-22T00:23:09ZengFrontiers Media S.A.Frontiers in Energy Research2296-598X2020-05-01810.3389/fenrg.2020.00092517915Techno-Economic Assessment for CO2 Capture From Air Using a Conventional Liquid-Based Absorption ProcessAli KianiKaiqi JiangPaul FeronIn this study, the process of carbon dioxide (CO2) capture directly from ambient air in a conventional monoethanolamine (MEA) absorption process was simulated and optimized using a rate-based model in Aspen Plus. The process aimed to capture a specific amount (148.25 Nm3/h) of CO2 from the air, which was determined by a potential application aiming to produce synthetic methane from the output of a 2.7 MW electrolyser (593 Nm3/h H2). We investigated the technical performance of the process by conducting a sensitivity analysis around different parameters such as air humidity, capture rate defined as a ratio of moles of CO2 captured during the process to the total mole of CO2 in the feed stream, CO2 loading of lean and rich absorption liquids and reboiler temperature, and evaluated the energy consumption and overall cost in this system. In order to meet the design requirement for standard packed columns, the rich absorption liquid was circulated to the top of the absorber. A capture rate of 50% was selected in this process as a baseline. At higher capture rates, the required energy per ton of captured CO2 increases due to a higher steam stripping rate, required in the desorber, and at lower capture rates, the size of equipment, in particular, absorber and blowers increases due to the need for processing a significantly larger volume of air at the given CO2 production volume. At the base case scenario, a reboiler duty of 10.7 GJ/tCO2 and an electrical energy requirement of 1.4 MWh/tCO2 were obtained. The absorber diameter and height obtained were 10.4 and 4.4 m, respectively. The desorber is found to be relatively small at 0.54 m in diameter and 3.0 m in height. A wash water section installed at top of the absorber decreased the MEA loss to 0.28 kg/ton CO2. However, this increased capital cost by around 60% resulting in CO2 capture costs of $1,691 per ton CO2 for the MEA base scenario. Based on the techno-economic analysis, assuming a non-volatile absorbent rather than MEA thereby avoiding a wash water section, and using an absorption column built from cheaper materials, the estimated cost per ton of CO2 produced was reduced to $676/tCO2. The overall cost range was between $273 and $1,227 per ton of CO2 depending on different economic parameters such as electricity ($20–$200/MWh) and heat price ($2–$20/GJ), plant life (15–25 years) and capital expenditure (±30%). In order to reduce the cost further, the use of innovative cheap gas-liquid contactors that operate at lower liquid to gas ratios is crucial.https://www.frontiersin.org/article/10.3389/fenrg.2020.00092/fullCO2 capturetechno—economical assessmentchemical absorbentsamineair capture
spellingShingle Ali Kiani
Kaiqi Jiang
Paul Feron
Techno-Economic Assessment for CO2 Capture From Air Using a Conventional Liquid-Based Absorption Process
Frontiers in Energy Research
CO2 capture
techno—economical assessment
chemical absorbents
amine
air capture
title Techno-Economic Assessment for CO2 Capture From Air Using a Conventional Liquid-Based Absorption Process
title_full Techno-Economic Assessment for CO2 Capture From Air Using a Conventional Liquid-Based Absorption Process
title_fullStr Techno-Economic Assessment for CO2 Capture From Air Using a Conventional Liquid-Based Absorption Process
title_full_unstemmed Techno-Economic Assessment for CO2 Capture From Air Using a Conventional Liquid-Based Absorption Process
title_short Techno-Economic Assessment for CO2 Capture From Air Using a Conventional Liquid-Based Absorption Process
title_sort techno economic assessment for co2 capture from air using a conventional liquid based absorption process
topic CO2 capture
techno—economical assessment
chemical absorbents
amine
air capture
url https://www.frontiersin.org/article/10.3389/fenrg.2020.00092/full
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AT kaiqijiang technoeconomicassessmentforco2capturefromairusingaconventionalliquidbasedabsorptionprocess
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