Optimization design of two-stage amplification micro-drive system without additional motion based on particle swarm optimization algorithm

Abstract With the increasing requirements of precision mechanical systems in electronic packaging, ultra-precision machining, biomedicine and other high-tech fields, it is necessary to study a precision two-stage amplification micro-drive system that can safely provide high precision and a large amp...

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Main Authors: Manzhi Yang, Kaiyang Wei, Chuanwei Zhang, Dandan Liu, Yizhi Yang, Feiyan Han, Shuanfeng Zhao
Format: Article
Language:English
Published: SpringerOpen 2022-11-01
Series:Visual Computing for Industry, Biomedicine, and Art
Subjects:
Online Access:https://doi.org/10.1186/s42492-022-00124-1
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author Manzhi Yang
Kaiyang Wei
Chuanwei Zhang
Dandan Liu
Yizhi Yang
Feiyan Han
Shuanfeng Zhao
author_facet Manzhi Yang
Kaiyang Wei
Chuanwei Zhang
Dandan Liu
Yizhi Yang
Feiyan Han
Shuanfeng Zhao
author_sort Manzhi Yang
collection DOAJ
description Abstract With the increasing requirements of precision mechanical systems in electronic packaging, ultra-precision machining, biomedicine and other high-tech fields, it is necessary to study a precision two-stage amplification micro-drive system that can safely provide high precision and a large amplification ratio. In view of the disadvantages of the current two-stage amplification and micro-drive system, such as poor security, low motion accuracy and limited amplification ratio, an optimization design of a precise symmetrical two-stage amplification micro-drive system was completed in this study, and its related performance was studied. Based on the guiding principle of the flexure hinge, a two-stage amplification micro-drive mechanism with no parasitic motion or non-motion direction force was designed. In addition, the structure optimization design of the mechanism was completed using the particle swarm optimization algorithm, which increased the amplification ratio of the mechanism from 5 to 18 times. A precise symmetrical two-stage amplification system was designed using a piezoelectric ceramic actuator and two-stage amplification micro-drive mechanism as the micro-driver and actuator, respectively. The driving, strength, and motion performances of the system were subsequently studied. The results showed that the driving linearity of the system was high, the strength satisfied the design requirements, the motion amplification ratio was high and the motion accuracy was high (relative error was 5.31%). The research in this study can promote the optimization of micro-drive systems.
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spelling doaj.art-b9340270ca4f43ce864d91d25554d5772022-12-22T04:36:38ZengSpringerOpenVisual Computing for Industry, Biomedicine, and Art2524-44422022-11-015111210.1186/s42492-022-00124-1Optimization design of two-stage amplification micro-drive system without additional motion based on particle swarm optimization algorithmManzhi Yang0Kaiyang Wei1Chuanwei Zhang2Dandan Liu3Yizhi Yang4Feiyan Han5Shuanfeng Zhao6School of Mechanical Engineering, Xi’an University of Science and TechnologySchool of Mechanical Engineering, Xi’an University of Science and TechnologySchool of Mechanical Engineering, Xi’an University of Science and TechnologyDepartment of Mechanical and Aerospace Engineering, Brunel University LondonSchool of Humanities and Foreign Languages, Xi’an University of Science and TechnologySchool of Mechanical Engineering, Xi’an University of Science and TechnologySchool of Mechanical Engineering, Xi’an University of Science and TechnologyAbstract With the increasing requirements of precision mechanical systems in electronic packaging, ultra-precision machining, biomedicine and other high-tech fields, it is necessary to study a precision two-stage amplification micro-drive system that can safely provide high precision and a large amplification ratio. In view of the disadvantages of the current two-stage amplification and micro-drive system, such as poor security, low motion accuracy and limited amplification ratio, an optimization design of a precise symmetrical two-stage amplification micro-drive system was completed in this study, and its related performance was studied. Based on the guiding principle of the flexure hinge, a two-stage amplification micro-drive mechanism with no parasitic motion or non-motion direction force was designed. In addition, the structure optimization design of the mechanism was completed using the particle swarm optimization algorithm, which increased the amplification ratio of the mechanism from 5 to 18 times. A precise symmetrical two-stage amplification system was designed using a piezoelectric ceramic actuator and two-stage amplification micro-drive mechanism as the micro-driver and actuator, respectively. The driving, strength, and motion performances of the system were subsequently studied. The results showed that the driving linearity of the system was high, the strength satisfied the design requirements, the motion amplification ratio was high and the motion accuracy was high (relative error was 5.31%). The research in this study can promote the optimization of micro-drive systems.https://doi.org/10.1186/s42492-022-00124-1Particle swarm optimizationMicro-drive mechanismTwo-stage amplificationOptimization designPerformance of guidance
spellingShingle Manzhi Yang
Kaiyang Wei
Chuanwei Zhang
Dandan Liu
Yizhi Yang
Feiyan Han
Shuanfeng Zhao
Optimization design of two-stage amplification micro-drive system without additional motion based on particle swarm optimization algorithm
Visual Computing for Industry, Biomedicine, and Art
Particle swarm optimization
Micro-drive mechanism
Two-stage amplification
Optimization design
Performance of guidance
title Optimization design of two-stage amplification micro-drive system without additional motion based on particle swarm optimization algorithm
title_full Optimization design of two-stage amplification micro-drive system without additional motion based on particle swarm optimization algorithm
title_fullStr Optimization design of two-stage amplification micro-drive system without additional motion based on particle swarm optimization algorithm
title_full_unstemmed Optimization design of two-stage amplification micro-drive system without additional motion based on particle swarm optimization algorithm
title_short Optimization design of two-stage amplification micro-drive system without additional motion based on particle swarm optimization algorithm
title_sort optimization design of two stage amplification micro drive system without additional motion based on particle swarm optimization algorithm
topic Particle swarm optimization
Micro-drive mechanism
Two-stage amplification
Optimization design
Performance of guidance
url https://doi.org/10.1186/s42492-022-00124-1
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AT yizhiyang optimizationdesignoftwostageamplificationmicrodrivesystemwithoutadditionalmotionbasedonparticleswarmoptimizationalgorithm
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