Fused Filament Fabrication of Polymers and Continuous Fiber-Reinforced Polymer Composites: Advances in Structure Optimization and Health Monitoring

3D printed neat thermoplastic polymers (TPs) and continuous fiber-reinforced thermoplastic composites (CFRTPCs) by fused filament fabrication (FFF) are becoming attractive materials for numerous applications. However, the structure of these materials exhibits interfaces at different scales, engender...

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Main Authors: Fatemeh Mashayekhi, Julien Bardon, Vincent Berthé, Henri Perrin, Stephan Westermann, Frédéric Addiego
Format: Article
Language:English
Published: MDPI AG 2021-03-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/13/5/789
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author Fatemeh Mashayekhi
Julien Bardon
Vincent Berthé
Henri Perrin
Stephan Westermann
Frédéric Addiego
author_facet Fatemeh Mashayekhi
Julien Bardon
Vincent Berthé
Henri Perrin
Stephan Westermann
Frédéric Addiego
author_sort Fatemeh Mashayekhi
collection DOAJ
description 3D printed neat thermoplastic polymers (TPs) and continuous fiber-reinforced thermoplastic composites (CFRTPCs) by fused filament fabrication (FFF) are becoming attractive materials for numerous applications. However, the structure of these materials exhibits interfaces at different scales, engendering non-optimal mechanical properties. The first part of the review presents a description of these interfaces and highlights the different strategies to improve interfacial bonding. The actual knowledge on the structural aspects of the thermoplastic matrix is also summarized in this contribution with a focus on crystallization and orientation. The research to be tackled to further improve the structural properties of the 3D printed materials is identified. The second part of the review provides an overview of structural health monitoring technologies relying on the use of fiber Bragg grating sensors, strain gauge sensors and self-sensing. After a brief discussion on these three technologies, the needed research to further stimulate the development of FFF is identified. Finally, in the third part of this contribution the technology landscape of FFF processes for CFRTPCs is provided, including the future trends.
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spelling doaj.art-b9af0c59120c4102a46caf324b6a9dd02023-12-03T12:33:50ZengMDPI AGPolymers2073-43602021-03-0113578910.3390/polym13050789Fused Filament Fabrication of Polymers and Continuous Fiber-Reinforced Polymer Composites: Advances in Structure Optimization and Health MonitoringFatemeh Mashayekhi0Julien Bardon1Vincent Berthé2Henri Perrin3Stephan Westermann4Frédéric Addiego5Department Materials Research and Technology (MRT), Luxembourg Institute of Science and Technology (LIST), ZAE Robert Steichen, 5 Rue Bommel, L-4940 Hautcharage, LuxembourgDepartment Materials Research and Technology (MRT), Luxembourg Institute of Science and Technology (LIST), ZAE Robert Steichen, 5 Rue Bommel, L-4940 Hautcharage, LuxembourgDepartment Materials Research and Technology (MRT), Luxembourg Institute of Science and Technology (LIST), ZAE Robert Steichen, 5 Rue Bommel, L-4940 Hautcharage, LuxembourgDepartment Materials Research and Technology (MRT), Luxembourg Institute of Science and Technology (LIST), ZAE Robert Steichen, 5 Rue Bommel, L-4940 Hautcharage, LuxembourgDepartment Materials Research and Technology (MRT), Luxembourg Institute of Science and Technology (LIST), ZAE Robert Steichen, 5 Rue Bommel, L-4940 Hautcharage, LuxembourgDepartment Materials Research and Technology (MRT), Luxembourg Institute of Science and Technology (LIST), ZAE Robert Steichen, 5 Rue Bommel, L-4940 Hautcharage, Luxembourg3D printed neat thermoplastic polymers (TPs) and continuous fiber-reinforced thermoplastic composites (CFRTPCs) by fused filament fabrication (FFF) are becoming attractive materials for numerous applications. However, the structure of these materials exhibits interfaces at different scales, engendering non-optimal mechanical properties. The first part of the review presents a description of these interfaces and highlights the different strategies to improve interfacial bonding. The actual knowledge on the structural aspects of the thermoplastic matrix is also summarized in this contribution with a focus on crystallization and orientation. The research to be tackled to further improve the structural properties of the 3D printed materials is identified. The second part of the review provides an overview of structural health monitoring technologies relying on the use of fiber Bragg grating sensors, strain gauge sensors and self-sensing. After a brief discussion on these three technologies, the needed research to further stimulate the development of FFF is identified. Finally, in the third part of this contribution the technology landscape of FFF processes for CFRTPCs is provided, including the future trends.https://www.mdpi.com/2073-4360/13/5/789fused filament fabricationthermoplastic polymercontinuous fiber-reinforced thermoplastic compositesstructureinterfacesensor
spellingShingle Fatemeh Mashayekhi
Julien Bardon
Vincent Berthé
Henri Perrin
Stephan Westermann
Frédéric Addiego
Fused Filament Fabrication of Polymers and Continuous Fiber-Reinforced Polymer Composites: Advances in Structure Optimization and Health Monitoring
Polymers
fused filament fabrication
thermoplastic polymer
continuous fiber-reinforced thermoplastic composites
structure
interface
sensor
title Fused Filament Fabrication of Polymers and Continuous Fiber-Reinforced Polymer Composites: Advances in Structure Optimization and Health Monitoring
title_full Fused Filament Fabrication of Polymers and Continuous Fiber-Reinforced Polymer Composites: Advances in Structure Optimization and Health Monitoring
title_fullStr Fused Filament Fabrication of Polymers and Continuous Fiber-Reinforced Polymer Composites: Advances in Structure Optimization and Health Monitoring
title_full_unstemmed Fused Filament Fabrication of Polymers and Continuous Fiber-Reinforced Polymer Composites: Advances in Structure Optimization and Health Monitoring
title_short Fused Filament Fabrication of Polymers and Continuous Fiber-Reinforced Polymer Composites: Advances in Structure Optimization and Health Monitoring
title_sort fused filament fabrication of polymers and continuous fiber reinforced polymer composites advances in structure optimization and health monitoring
topic fused filament fabrication
thermoplastic polymer
continuous fiber-reinforced thermoplastic composites
structure
interface
sensor
url https://www.mdpi.com/2073-4360/13/5/789
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