Study on the grinding characteristics of sapphire with the assistant of cerium oxide liquid

Due to its high hardness and brittleness, sapphire is difficult to obtain a low grinding roughness. In this paper, the cerium oxide liquid is used to assist the grinding of sapphire with a diamond wheel with relatively big-size grains to obtain a low roughness. The effects of grain size, the crystal...

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Main Authors: Long Zhang, Limin Zhu, Tianfeng Zhou, Peng Guo, Xiangyuan Wang, Peng Liu, Wen Shao
Format: Article
Language:English
Published: Elsevier 2022-03-01
Series:Materials & Design
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S0264127522000727
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author Long Zhang
Limin Zhu
Tianfeng Zhou
Peng Guo
Xiangyuan Wang
Peng Liu
Wen Shao
author_facet Long Zhang
Limin Zhu
Tianfeng Zhou
Peng Guo
Xiangyuan Wang
Peng Liu
Wen Shao
author_sort Long Zhang
collection DOAJ
description Due to its high hardness and brittleness, sapphire is difficult to obtain a low grinding roughness. In this paper, the cerium oxide liquid is used to assist the grinding of sapphire with a diamond wheel with relatively big-size grains to obtain a low roughness. The effects of grain size, the crystal orientation of the sapphire, and the pH values of the cerium oxide liquid on the assisted grinding process have been analyzed. It is shown that with the proposed method, the roughness of 45 nm and subsurface damage of 141 nm are obtained, respectively. Compared with the grinding surfaces obtained without the assistant, the roughnesses and the subsurface damage of the assisted grinding surfaces are reduced by 60.8% and 84.5% when #600 wheel is used, respectively. Moreover, in the grinding experiments, the crystal orientation of the sapphire and the pH values of the cerium oxide liquid have little effect on the roughness of the grinding surface, while the grain size has a great impact. It is concluded that the improvement of the surface roughness by using the proposed method benefits from the combined action of the grinding of grains and the polishing of the cerium oxide liquid.
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spelling doaj.art-b9ea28ac0324434185cdfff0222839712022-12-22T03:13:15ZengElsevierMaterials & Design0264-12752022-03-01215110451Study on the grinding characteristics of sapphire with the assistant of cerium oxide liquidLong Zhang0Limin Zhu1Tianfeng Zhou2Peng Guo3Xiangyuan Wang4Peng Liu5Wen Shao6State Key Laboratory of Mechanical System and Vibration, School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai 200240, ChinaState Key Laboratory of Mechanical System and Vibration, School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai 200240, China; Corresponding author.Beijing Institute of Technology Chongqing Innovation Center, Chongqing 401120, ChinaState Key Laboratory of Mechanical System and Vibration, School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai 200240, ChinaState Key Laboratory of Mechanical System and Vibration, School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai 200240, ChinaBeijing Institute of Technology Chongqing Innovation Center, Chongqing 401120, ChinaState Key Laboratory of High Performance Complex Manufacturing, Central South University, Changsha 410083, ChinaDue to its high hardness and brittleness, sapphire is difficult to obtain a low grinding roughness. In this paper, the cerium oxide liquid is used to assist the grinding of sapphire with a diamond wheel with relatively big-size grains to obtain a low roughness. The effects of grain size, the crystal orientation of the sapphire, and the pH values of the cerium oxide liquid on the assisted grinding process have been analyzed. It is shown that with the proposed method, the roughness of 45 nm and subsurface damage of 141 nm are obtained, respectively. Compared with the grinding surfaces obtained without the assistant, the roughnesses and the subsurface damage of the assisted grinding surfaces are reduced by 60.8% and 84.5% when #600 wheel is used, respectively. Moreover, in the grinding experiments, the crystal orientation of the sapphire and the pH values of the cerium oxide liquid have little effect on the roughness of the grinding surface, while the grain size has a great impact. It is concluded that the improvement of the surface roughness by using the proposed method benefits from the combined action of the grinding of grains and the polishing of the cerium oxide liquid.http://www.sciencedirect.com/science/article/pii/S0264127522000727Grinding characteristicsAssisted grindingCerium oxide liquidSapphire
spellingShingle Long Zhang
Limin Zhu
Tianfeng Zhou
Peng Guo
Xiangyuan Wang
Peng Liu
Wen Shao
Study on the grinding characteristics of sapphire with the assistant of cerium oxide liquid
Materials & Design
Grinding characteristics
Assisted grinding
Cerium oxide liquid
Sapphire
title Study on the grinding characteristics of sapphire with the assistant of cerium oxide liquid
title_full Study on the grinding characteristics of sapphire with the assistant of cerium oxide liquid
title_fullStr Study on the grinding characteristics of sapphire with the assistant of cerium oxide liquid
title_full_unstemmed Study on the grinding characteristics of sapphire with the assistant of cerium oxide liquid
title_short Study on the grinding characteristics of sapphire with the assistant of cerium oxide liquid
title_sort study on the grinding characteristics of sapphire with the assistant of cerium oxide liquid
topic Grinding characteristics
Assisted grinding
Cerium oxide liquid
Sapphire
url http://www.sciencedirect.com/science/article/pii/S0264127522000727
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