SEM study of a lead-iron slag flotation process

Abstract Companies producing lead-acid batteries are required by law to recycle their battery scrap. The recycling can be performed by a pyrometallurgical process resulting in slags containing mainly lead and iron. A study was carried out with the aim of recovering the lead contained in this slag. T...

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Main Authors: João Alberto de Souza Nunes, Carlos Adolpho Magalhães Baltar, Luiz Carlos Bertolino, Bianca Maria da Silva
Format: Article
Language:English
Published: Fundação Gorceix
Series:REM: International Engineering Journal
Subjects:
Online Access:http://www.scielo.br/scielo.php?script=sci_arttext&pid=S2448-167X2018000300471&lng=en&tlng=en
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author João Alberto de Souza Nunes
Carlos Adolpho Magalhães Baltar
Luiz Carlos Bertolino
Bianca Maria da Silva
author_facet João Alberto de Souza Nunes
Carlos Adolpho Magalhães Baltar
Luiz Carlos Bertolino
Bianca Maria da Silva
author_sort João Alberto de Souza Nunes
collection DOAJ
description Abstract Companies producing lead-acid batteries are required by law to recycle their battery scrap. The recycling can be performed by a pyrometallurgical process resulting in slags containing mainly lead and iron. A study was carried out with the aim of recovering the lead contained in this slag. This work has economic and environmental implications. Slag characterization was performed by X-ray diffraction, X-ray fluorescence and scanning electron microscopy (SEM). A laboratory-scale mechanical cell was used for flotation tests. The results showed that Pb-Fe selectivity is possible using ethyl xanthate as collector. The coke floats together decreasing concentrate grade. However, this is no problem because coke participates in the metallurgical process for the production of lead. A concentrate containing 22.9% Pb was obtained from a slag with 2.2% Pb. The process removes more than 99.6% of the iron contained. However, the recovery was only 19.0 %. Analyses from scanning electron microscopy detected the presence of lead inside the iron particles, limiting the possibility of lead recovery.
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spelling doaj.art-ba1190222c094887b9341333802e5bcc2022-12-22T03:47:13ZengFundação GorceixREM: International Engineering Journal2448-167X71347147610.1590/0370-44672017710183S2448-167X2018000300471SEM study of a lead-iron slag flotation processJoão Alberto de Souza NunesCarlos Adolpho Magalhães BaltarLuiz Carlos BertolinoBianca Maria da SilvaAbstract Companies producing lead-acid batteries are required by law to recycle their battery scrap. The recycling can be performed by a pyrometallurgical process resulting in slags containing mainly lead and iron. A study was carried out with the aim of recovering the lead contained in this slag. This work has economic and environmental implications. Slag characterization was performed by X-ray diffraction, X-ray fluorescence and scanning electron microscopy (SEM). A laboratory-scale mechanical cell was used for flotation tests. The results showed that Pb-Fe selectivity is possible using ethyl xanthate as collector. The coke floats together decreasing concentrate grade. However, this is no problem because coke participates in the metallurgical process for the production of lead. A concentrate containing 22.9% Pb was obtained from a slag with 2.2% Pb. The process removes more than 99.6% of the iron contained. However, the recovery was only 19.0 %. Analyses from scanning electron microscopy detected the presence of lead inside the iron particles, limiting the possibility of lead recovery.http://www.scielo.br/scielo.php?script=sci_arttext&pid=S2448-167X2018000300471&lng=en&tlng=enSEM applicationslag flotationlead flotationiron-lead separationlead recovery
spellingShingle João Alberto de Souza Nunes
Carlos Adolpho Magalhães Baltar
Luiz Carlos Bertolino
Bianca Maria da Silva
SEM study of a lead-iron slag flotation process
REM: International Engineering Journal
SEM application
slag flotation
lead flotation
iron-lead separation
lead recovery
title SEM study of a lead-iron slag flotation process
title_full SEM study of a lead-iron slag flotation process
title_fullStr SEM study of a lead-iron slag flotation process
title_full_unstemmed SEM study of a lead-iron slag flotation process
title_short SEM study of a lead-iron slag flotation process
title_sort sem study of a lead iron slag flotation process
topic SEM application
slag flotation
lead flotation
iron-lead separation
lead recovery
url http://www.scielo.br/scielo.php?script=sci_arttext&pid=S2448-167X2018000300471&lng=en&tlng=en
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AT luizcarlosbertolino semstudyofaleadironslagflotationprocess
AT biancamariadasilva semstudyofaleadironslagflotationprocess