Additive Manufacturing of a 316L Steel Matrix Composite Reinforced with CeO2 Particles: Process Optimization by Adjusting the Laser Scanning Speed

The synthesis of novel materials by additive manufacturing requires the optimization of the processing parameters in order to obtain fully-dense defect-free specimens. This step is particularly important for processing of composite materials, where the addition of a second phase may significantly al...

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Main Authors: Omar O. Salman, Alexander Funk, Anja Waske, Jürgen Eckert, Sergio Scudino
Format: Article
Language:English
Published: MDPI AG 2018-02-01
Series:Technologies
Subjects:
Online Access:http://www.mdpi.com/2227-7080/6/1/25
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author Omar O. Salman
Alexander Funk
Anja Waske
Jürgen Eckert
Sergio Scudino
author_facet Omar O. Salman
Alexander Funk
Anja Waske
Jürgen Eckert
Sergio Scudino
author_sort Omar O. Salman
collection DOAJ
description The synthesis of novel materials by additive manufacturing requires the optimization of the processing parameters in order to obtain fully-dense defect-free specimens. This step is particularly important for processing of composite materials, where the addition of a second phase may significantly alter the melting and solidification steps. In this work, a composite consisting of a 316L steel matrix and 5 vol.% CeO2 particles was fabricated by selective laser melting (SLM). The SLM parameters leading to a defect-free 316L matrix are not suitable for the production of 316L/CeO2 composite specimens. However, highly-dense composite samples can be synthesized by carefully adjusting the laser scanning speed, while keeping the other parameters constant. The addition of the CeO2 reinforcement does not alter phase formation, but it affects the microstructure of the composite, which is significantly refined compared with the unreinforced 316L material.
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spelling doaj.art-ba34da93ab1f4375b5837a17a61a6b532022-12-22T00:42:15ZengMDPI AGTechnologies2227-70802018-02-01612510.3390/technologies6010025technologies6010025Additive Manufacturing of a 316L Steel Matrix Composite Reinforced with CeO2 Particles: Process Optimization by Adjusting the Laser Scanning SpeedOmar O. Salman0Alexander Funk1Anja Waske2Jürgen Eckert3Sergio Scudino4Institute for Complex Materials, IFW Dresden, Helmholtzstraße 20, D-01069 Dresden, GermanyInstitute for Complex Materials, IFW Dresden, Helmholtzstraße 20, D-01069 Dresden, GermanyInstitute for Complex Materials, IFW Dresden, Helmholtzstraße 20, D-01069 Dresden, GermanyErich Schmid Institute of Materials Science, Austrian Academy of Sciences, Jahnstraße 12, A-8700 Leoben, AustriaInstitute for Complex Materials, IFW Dresden, Helmholtzstraße 20, D-01069 Dresden, GermanyThe synthesis of novel materials by additive manufacturing requires the optimization of the processing parameters in order to obtain fully-dense defect-free specimens. This step is particularly important for processing of composite materials, where the addition of a second phase may significantly alter the melting and solidification steps. In this work, a composite consisting of a 316L steel matrix and 5 vol.% CeO2 particles was fabricated by selective laser melting (SLM). The SLM parameters leading to a defect-free 316L matrix are not suitable for the production of 316L/CeO2 composite specimens. However, highly-dense composite samples can be synthesized by carefully adjusting the laser scanning speed, while keeping the other parameters constant. The addition of the CeO2 reinforcement does not alter phase formation, but it affects the microstructure of the composite, which is significantly refined compared with the unreinforced 316L material.http://www.mdpi.com/2227-7080/6/1/25additive manufacturingselective laser meltingprocessing parametersstainless steel
spellingShingle Omar O. Salman
Alexander Funk
Anja Waske
Jürgen Eckert
Sergio Scudino
Additive Manufacturing of a 316L Steel Matrix Composite Reinforced with CeO2 Particles: Process Optimization by Adjusting the Laser Scanning Speed
Technologies
additive manufacturing
selective laser melting
processing parameters
stainless steel
title Additive Manufacturing of a 316L Steel Matrix Composite Reinforced with CeO2 Particles: Process Optimization by Adjusting the Laser Scanning Speed
title_full Additive Manufacturing of a 316L Steel Matrix Composite Reinforced with CeO2 Particles: Process Optimization by Adjusting the Laser Scanning Speed
title_fullStr Additive Manufacturing of a 316L Steel Matrix Composite Reinforced with CeO2 Particles: Process Optimization by Adjusting the Laser Scanning Speed
title_full_unstemmed Additive Manufacturing of a 316L Steel Matrix Composite Reinforced with CeO2 Particles: Process Optimization by Adjusting the Laser Scanning Speed
title_short Additive Manufacturing of a 316L Steel Matrix Composite Reinforced with CeO2 Particles: Process Optimization by Adjusting the Laser Scanning Speed
title_sort additive manufacturing of a 316l steel matrix composite reinforced with ceo2 particles process optimization by adjusting the laser scanning speed
topic additive manufacturing
selective laser melting
processing parameters
stainless steel
url http://www.mdpi.com/2227-7080/6/1/25
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