Influence of Process Parameters on the Characteristics of Additively Manufactured Parts Made from Advanced Biopolymers

Over the past few decades, additive manufacturing (AM) has become a reliable tool for prototyping and low-volume production. In recent years, the market share of such products has increased rapidly as these manufacturing concepts allow for greater part complexity compared to conventional manufacturi...

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Main Authors: Tomaž Pepelnjak, Josip Stojšić, Luka Sevšek, Dejan Movrin, Mladomir Milutinović
Format: Article
Language:English
Published: MDPI AG 2023-01-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/15/3/716
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author Tomaž Pepelnjak
Josip Stojšić
Luka Sevšek
Dejan Movrin
Mladomir Milutinović
author_facet Tomaž Pepelnjak
Josip Stojšić
Luka Sevšek
Dejan Movrin
Mladomir Milutinović
author_sort Tomaž Pepelnjak
collection DOAJ
description Over the past few decades, additive manufacturing (AM) has become a reliable tool for prototyping and low-volume production. In recent years, the market share of such products has increased rapidly as these manufacturing concepts allow for greater part complexity compared to conventional manufacturing technologies. Furthermore, as recyclability and biocompatibility have become more important in material selection, biopolymers have also become widely used in AM. This article provides an overview of AM with advanced biopolymers in fields from medicine to food packaging. Various AM technologies are presented, focusing on the biopolymers used, selected part fabrication strategies, and influential parameters of the technologies presented. It should be emphasized that inkjet bioprinting, stereolithography, selective laser sintering, fused deposition modeling, extrusion-based bioprinting, and scaffold-free printing are the most commonly used AM technologies for the production of parts from advanced biopolymers. Achievable part complexity will be discussed with emphasis on manufacturable features, layer thickness, production accuracy, materials applied, and part strength in correlation with key AM technologies and their parameters crucial for producing representative examples, anatomical models, specialized medical instruments, medical implants, time-dependent prosthetic features, etc. Future trends of advanced biopolymers focused on establishing target-time-dependent part properties through 4D additive manufacturing are also discussed.
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spelling doaj.art-ba34e6b550f04ce18b46c21db7ec9fed2023-11-16T17:49:34ZengMDPI AGPolymers2073-43602023-01-0115371610.3390/polym15030716Influence of Process Parameters on the Characteristics of Additively Manufactured Parts Made from Advanced BiopolymersTomaž Pepelnjak0Josip Stojšić1Luka Sevšek2Dejan Movrin3Mladomir Milutinović4Faculty of Mechanical Engineering, University of Ljubljana, Aškerčeva 6, 1000 Ljubljana, SloveniaMechanical Engineering Faculty in Slavonski Brod, University of Slavonski Brod, Trg Ivane Brlić Mažuranić 2, 35000 Slavonski Brod, CroatiaFaculty of Mechanical Engineering, University of Ljubljana, Aškerčeva 6, 1000 Ljubljana, SloveniaDepartment for Production Engineering, Faculty of Technical Sciences, University of Novi Sad, Trg Dositeja Obradovića 6, 21000 Novi Sad, SerbiaDepartment for Production Engineering, Faculty of Technical Sciences, University of Novi Sad, Trg Dositeja Obradovića 6, 21000 Novi Sad, SerbiaOver the past few decades, additive manufacturing (AM) has become a reliable tool for prototyping and low-volume production. In recent years, the market share of such products has increased rapidly as these manufacturing concepts allow for greater part complexity compared to conventional manufacturing technologies. Furthermore, as recyclability and biocompatibility have become more important in material selection, biopolymers have also become widely used in AM. This article provides an overview of AM with advanced biopolymers in fields from medicine to food packaging. Various AM technologies are presented, focusing on the biopolymers used, selected part fabrication strategies, and influential parameters of the technologies presented. It should be emphasized that inkjet bioprinting, stereolithography, selective laser sintering, fused deposition modeling, extrusion-based bioprinting, and scaffold-free printing are the most commonly used AM technologies for the production of parts from advanced biopolymers. Achievable part complexity will be discussed with emphasis on manufacturable features, layer thickness, production accuracy, materials applied, and part strength in correlation with key AM technologies and their parameters crucial for producing representative examples, anatomical models, specialized medical instruments, medical implants, time-dependent prosthetic features, etc. Future trends of advanced biopolymers focused on establishing target-time-dependent part properties through 4D additive manufacturing are also discussed.https://www.mdpi.com/2073-4360/15/3/716additive manufacturingbiopolymersmedical applicationsprocess parameterspart complexity
spellingShingle Tomaž Pepelnjak
Josip Stojšić
Luka Sevšek
Dejan Movrin
Mladomir Milutinović
Influence of Process Parameters on the Characteristics of Additively Manufactured Parts Made from Advanced Biopolymers
Polymers
additive manufacturing
biopolymers
medical applications
process parameters
part complexity
title Influence of Process Parameters on the Characteristics of Additively Manufactured Parts Made from Advanced Biopolymers
title_full Influence of Process Parameters on the Characteristics of Additively Manufactured Parts Made from Advanced Biopolymers
title_fullStr Influence of Process Parameters on the Characteristics of Additively Manufactured Parts Made from Advanced Biopolymers
title_full_unstemmed Influence of Process Parameters on the Characteristics of Additively Manufactured Parts Made from Advanced Biopolymers
title_short Influence of Process Parameters on the Characteristics of Additively Manufactured Parts Made from Advanced Biopolymers
title_sort influence of process parameters on the characteristics of additively manufactured parts made from advanced biopolymers
topic additive manufacturing
biopolymers
medical applications
process parameters
part complexity
url https://www.mdpi.com/2073-4360/15/3/716
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