Design and Experiments of Electro-Hydrostatic Actuator for Wheel-Legged Robot with Fast Force Control Response

The wheel-legged robot combines the functions of wheeled vehicles and legged robots: high speed and high passability. However, the limited performance of existing joint actuators has always been the bottleneck in the actual applications of large wheel-legged robots. This paper proposed a highly inte...

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Main Authors: Huipeng Zhao, Junjie Zhou, Sanxi Ma, Shanxiao Du, Hui Liu, Lijin Han
Format: Article
Language:English
Published: MDPI AG 2023-06-01
Series:Machines
Subjects:
Online Access:https://www.mdpi.com/2075-1702/11/7/685
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author Huipeng Zhao
Junjie Zhou
Sanxi Ma
Shanxiao Du
Hui Liu
Lijin Han
author_facet Huipeng Zhao
Junjie Zhou
Sanxi Ma
Shanxiao Du
Hui Liu
Lijin Han
author_sort Huipeng Zhao
collection DOAJ
description The wheel-legged robot combines the functions of wheeled vehicles and legged robots: high speed and high passability. However, the limited performance of existing joint actuators has always been the bottleneck in the actual applications of large wheel-legged robots. This paper proposed a highly integrated electro-hydrostatic actuator (EHA) to enable high-dynamic performance in giant wheel-legged robots (>200 kg). A prototype with a high force-to-weight ratio was developed by integrating a micropump, a miniature spring accumulator, and a micro-symmetrical cylinder. The prototype achieves a large output force of more than 9400 N and a high force-to-weight ratio of more than 2518 N/kg. Compared with existing EHA-based robots, it has a higher force-to-weight ratio and can bear larger loads. A detailed EHA model was presented, and controllers were designed based on sliding mode control and PID methods to control the output position and force of the piston. The model’s accuracy is improved by identifying uncertain parameters such as friction and leakage coefficient. Finally, both simulations and experiments were carried out. The results verified the fast response of force control (step response within 50 ms, the force tracking control frequency about 6.7 Hz) and the developed EHA’s good potential for future large wheel-legged robots.
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spelling doaj.art-ba7cf1d3282847b796f89a3dc920fdce2023-11-18T20:12:03ZengMDPI AGMachines2075-17022023-06-0111768510.3390/machines11070685Design and Experiments of Electro-Hydrostatic Actuator for Wheel-Legged Robot with Fast Force Control ResponseHuipeng Zhao0Junjie Zhou1Sanxi Ma2Shanxiao Du3Hui Liu4Lijin Han5School of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081, ChinaSchool of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081, ChinaSchool of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081, ChinaSchool of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081, ChinaSchool of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081, ChinaSchool of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081, ChinaThe wheel-legged robot combines the functions of wheeled vehicles and legged robots: high speed and high passability. However, the limited performance of existing joint actuators has always been the bottleneck in the actual applications of large wheel-legged robots. This paper proposed a highly integrated electro-hydrostatic actuator (EHA) to enable high-dynamic performance in giant wheel-legged robots (>200 kg). A prototype with a high force-to-weight ratio was developed by integrating a micropump, a miniature spring accumulator, and a micro-symmetrical cylinder. The prototype achieves a large output force of more than 9400 N and a high force-to-weight ratio of more than 2518 N/kg. Compared with existing EHA-based robots, it has a higher force-to-weight ratio and can bear larger loads. A detailed EHA model was presented, and controllers were designed based on sliding mode control and PID methods to control the output position and force of the piston. The model’s accuracy is improved by identifying uncertain parameters such as friction and leakage coefficient. Finally, both simulations and experiments were carried out. The results verified the fast response of force control (step response within 50 ms, the force tracking control frequency about 6.7 Hz) and the developed EHA’s good potential for future large wheel-legged robots.https://www.mdpi.com/2075-1702/11/7/685electro-hydrostatic actuatorwheel-legged robothigh-dynamic performanceforce control
spellingShingle Huipeng Zhao
Junjie Zhou
Sanxi Ma
Shanxiao Du
Hui Liu
Lijin Han
Design and Experiments of Electro-Hydrostatic Actuator for Wheel-Legged Robot with Fast Force Control Response
Machines
electro-hydrostatic actuator
wheel-legged robot
high-dynamic performance
force control
title Design and Experiments of Electro-Hydrostatic Actuator for Wheel-Legged Robot with Fast Force Control Response
title_full Design and Experiments of Electro-Hydrostatic Actuator for Wheel-Legged Robot with Fast Force Control Response
title_fullStr Design and Experiments of Electro-Hydrostatic Actuator for Wheel-Legged Robot with Fast Force Control Response
title_full_unstemmed Design and Experiments of Electro-Hydrostatic Actuator for Wheel-Legged Robot with Fast Force Control Response
title_short Design and Experiments of Electro-Hydrostatic Actuator for Wheel-Legged Robot with Fast Force Control Response
title_sort design and experiments of electro hydrostatic actuator for wheel legged robot with fast force control response
topic electro-hydrostatic actuator
wheel-legged robot
high-dynamic performance
force control
url https://www.mdpi.com/2075-1702/11/7/685
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