Development of the Kinetic Equation of the Groove Corrosion Process for Predicting the Residual Life of Oil-Field Pipelines

One of the main reasons for oil-field pipeline failure is groove corrosion. The residual life of such pipelines is estimated based on defectoscopy corrosion rate—a ratio of the formed «groove» depth to the pipeline operation start time. In this case, it is supposed that, in the future, the «groove»...

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Main Authors: Grigory Popov, Victor Bolobov, Ilia Zhuikov, Vladimir Zlotin
Format: Article
Language:English
Published: MDPI AG 2023-10-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/16/20/7067
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author Grigory Popov
Victor Bolobov
Ilia Zhuikov
Vladimir Zlotin
author_facet Grigory Popov
Victor Bolobov
Ilia Zhuikov
Vladimir Zlotin
author_sort Grigory Popov
collection DOAJ
description One of the main reasons for oil-field pipeline failure is groove corrosion. The residual life of such pipelines is estimated based on defectoscopy corrosion rate—a ratio of the formed «groove» depth to the pipeline operation start time. In this case, it is supposed that, in the future, the «groove» will deepen at the same rate for the remaining period of the pipe’s operation. However, sometimes, oil-field pipeline operation experience shows that the remaining time of safe operation is much less than the calculated one. In this article, such a discrepancy is explained via the acceleration of the groove corrosion rate in the process of «groove» deepening due to the increasing level of mechanical stresses in the surrounding metal, which intensifies the corrosion process as a result of the mechanochemical effect. Based on a literature analysis and calculated data, the kinetic equation of the groove corrosion rate for an oil-field pipeline is proposed, which accounts for the acceleration of the process rate as the pipeline is operated and allows the more accurate estimation of its remaining service life.
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spelling doaj.art-ba8398da7d7b47348f7b4ac7c3ad3d5c2023-11-19T16:21:41ZengMDPI AGEnergies1996-10732023-10-011620706710.3390/en16207067Development of the Kinetic Equation of the Groove Corrosion Process for Predicting the Residual Life of Oil-Field PipelinesGrigory Popov0Victor Bolobov1Ilia Zhuikov2Vladimir Zlotin3Department of Materials Science and Technology of Art Products, St. Petersburg Mining University, 2, 21st Line, 199106 St. Petersburg, RussiaDepartment of Materials Science and Technology of Art Products, St. Petersburg Mining University, 2, 21st Line, 199106 St. Petersburg, RussiaDepartment of Materials Science and Technology of Art Products, St. Petersburg Mining University, 2, 21st Line, 199106 St. Petersburg, RussiaDepartment of Materials Science and Technology of Art Products, St. Petersburg Mining University, 2, 21st Line, 199106 St. Petersburg, RussiaOne of the main reasons for oil-field pipeline failure is groove corrosion. The residual life of such pipelines is estimated based on defectoscopy corrosion rate—a ratio of the formed «groove» depth to the pipeline operation start time. In this case, it is supposed that, in the future, the «groove» will deepen at the same rate for the remaining period of the pipe’s operation. However, sometimes, oil-field pipeline operation experience shows that the remaining time of safe operation is much less than the calculated one. In this article, such a discrepancy is explained via the acceleration of the groove corrosion rate in the process of «groove» deepening due to the increasing level of mechanical stresses in the surrounding metal, which intensifies the corrosion process as a result of the mechanochemical effect. Based on a literature analysis and calculated data, the kinetic equation of the groove corrosion rate for an oil-field pipeline is proposed, which accounts for the acceleration of the process rate as the pipeline is operated and allows the more accurate estimation of its remaining service life.https://www.mdpi.com/1996-1073/16/20/7067oil-field pipelinesgroove corrosionmechanochemical effectkinetic equationresidual life
spellingShingle Grigory Popov
Victor Bolobov
Ilia Zhuikov
Vladimir Zlotin
Development of the Kinetic Equation of the Groove Corrosion Process for Predicting the Residual Life of Oil-Field Pipelines
Energies
oil-field pipelines
groove corrosion
mechanochemical effect
kinetic equation
residual life
title Development of the Kinetic Equation of the Groove Corrosion Process for Predicting the Residual Life of Oil-Field Pipelines
title_full Development of the Kinetic Equation of the Groove Corrosion Process for Predicting the Residual Life of Oil-Field Pipelines
title_fullStr Development of the Kinetic Equation of the Groove Corrosion Process for Predicting the Residual Life of Oil-Field Pipelines
title_full_unstemmed Development of the Kinetic Equation of the Groove Corrosion Process for Predicting the Residual Life of Oil-Field Pipelines
title_short Development of the Kinetic Equation of the Groove Corrosion Process for Predicting the Residual Life of Oil-Field Pipelines
title_sort development of the kinetic equation of the groove corrosion process for predicting the residual life of oil field pipelines
topic oil-field pipelines
groove corrosion
mechanochemical effect
kinetic equation
residual life
url https://www.mdpi.com/1996-1073/16/20/7067
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