Prediction of Slip Velocity at the Interface of Open-Cell Metal Foam Using 3D Printed Foams

An open-cell metal foam gains a lot of interest from researchers due to its unique porous structure, which provides high surface area and good tortuosity, as well as being lightweight. However, the same structure also induces a massive pressure drop which requires an optimum design to suit applicati...

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Main Authors: Khairul Azhar Mustapha, Fadhilah Shikh Anuar, Fatimah Al-Zahrah Mohd Saat
Format: Article
Language:English
Published: MDPI AG 2022-12-01
Series:Colloids and Interfaces
Subjects:
Online Access:https://www.mdpi.com/2504-5377/6/4/80
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author Khairul Azhar Mustapha
Fadhilah Shikh Anuar
Fatimah Al-Zahrah Mohd Saat
author_facet Khairul Azhar Mustapha
Fadhilah Shikh Anuar
Fatimah Al-Zahrah Mohd Saat
author_sort Khairul Azhar Mustapha
collection DOAJ
description An open-cell metal foam gains a lot of interest from researchers due to its unique porous structure, which provides high surface area and good tortuosity, as well as being lightweight. However, the same structure also induces a massive pressure drop which requires an optimum design to suit applications, for example, a partially filled setup or staggered design. Thus, better attention to the slip velocity at the interface between the porous structure and non-porous region is required to maximize its potential, especially in thermal fluid applications. This study proposed a slip velocity model of an open-cell metal foam by using a reverse engineering method and 3D printing technology. A series of experiments and a dimensionless analysis using the Buckingham-Pi theorem were used to compute the slip velocity model. Results show that the pressure drop increases with decreasing pore size. However, the blockage ratio effects would be more significant on the pressure drop with foams of smaller pore sizes. The proposed slip velocity model for an open-cell metal foam agrees with the experimental data, where the predicted values fall within measurement uncertainty.
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spelling doaj.art-ba93912efa394c05b475def4584b450a2023-11-24T14:06:54ZengMDPI AGColloids and Interfaces2504-53772022-12-01648010.3390/colloids6040080Prediction of Slip Velocity at the Interface of Open-Cell Metal Foam Using 3D Printed FoamsKhairul Azhar Mustapha0Fadhilah Shikh Anuar1Fatimah Al-Zahrah Mohd Saat2Fakulti Kejuruteraan Mekanikal, Universiti Teknikal Malaysia Melaka, Hang Tuah Jaya, Durian Tunggal, Melaka 76100, MalaysiaFakulti Teknologi Kejuruteraan Mekanikal dan Pembuatan, Universiti Teknikal Malaysia Melaka, Hang Tuah Jaya, Durian Tunggal, Melaka 76100, MalaysiaFakulti Kejuruteraan Mekanikal, Universiti Teknikal Malaysia Melaka, Hang Tuah Jaya, Durian Tunggal, Melaka 76100, MalaysiaAn open-cell metal foam gains a lot of interest from researchers due to its unique porous structure, which provides high surface area and good tortuosity, as well as being lightweight. However, the same structure also induces a massive pressure drop which requires an optimum design to suit applications, for example, a partially filled setup or staggered design. Thus, better attention to the slip velocity at the interface between the porous structure and non-porous region is required to maximize its potential, especially in thermal fluid applications. This study proposed a slip velocity model of an open-cell metal foam by using a reverse engineering method and 3D printing technology. A series of experiments and a dimensionless analysis using the Buckingham-Pi theorem were used to compute the slip velocity model. Results show that the pressure drop increases with decreasing pore size. However, the blockage ratio effects would be more significant on the pressure drop with foams of smaller pore sizes. The proposed slip velocity model for an open-cell metal foam agrees with the experimental data, where the predicted values fall within measurement uncertainty.https://www.mdpi.com/2504-5377/6/4/80slip velocity3D printed foammetal foam
spellingShingle Khairul Azhar Mustapha
Fadhilah Shikh Anuar
Fatimah Al-Zahrah Mohd Saat
Prediction of Slip Velocity at the Interface of Open-Cell Metal Foam Using 3D Printed Foams
Colloids and Interfaces
slip velocity
3D printed foam
metal foam
title Prediction of Slip Velocity at the Interface of Open-Cell Metal Foam Using 3D Printed Foams
title_full Prediction of Slip Velocity at the Interface of Open-Cell Metal Foam Using 3D Printed Foams
title_fullStr Prediction of Slip Velocity at the Interface of Open-Cell Metal Foam Using 3D Printed Foams
title_full_unstemmed Prediction of Slip Velocity at the Interface of Open-Cell Metal Foam Using 3D Printed Foams
title_short Prediction of Slip Velocity at the Interface of Open-Cell Metal Foam Using 3D Printed Foams
title_sort prediction of slip velocity at the interface of open cell metal foam using 3d printed foams
topic slip velocity
3D printed foam
metal foam
url https://www.mdpi.com/2504-5377/6/4/80
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AT fadhilahshikhanuar predictionofslipvelocityattheinterfaceofopencellmetalfoamusing3dprintedfoams
AT fatimahalzahrahmohdsaat predictionofslipvelocityattheinterfaceofopencellmetalfoamusing3dprintedfoams