Anisotropic biomimetic trabecular porous three-dimensional-printed Ti-6Al-4V cage for lumbar interbody fusion

Lumbar fusion is a popular surgical procedure for the treatment of degenerative lumbar disc disease; however, it may be accompanied by complications, such as cage loosening, subsidence, and non-union. This study engineered and fabricated a three-dimensional (3D)-printed anisotropic biomimetic trabec...

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Main Authors: Lincong Luo, Jiaying Li, Zhiwei Lin, Xiulin Cheng, Jiejie Wang, Yilin Wang, Yang Yang, Shiyu Li, Qinjie Ling, Jianhui Dai, Qinghong Wu, Wenhua Huang
Format: Article
Language:English
Published: Elsevier 2023-09-01
Series:Materials & Design
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S026412752300669X
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author Lincong Luo
Jiaying Li
Zhiwei Lin
Xiulin Cheng
Jiejie Wang
Yilin Wang
Yang Yang
Shiyu Li
Qinjie Ling
Jianhui Dai
Qinghong Wu
Wenhua Huang
author_facet Lincong Luo
Jiaying Li
Zhiwei Lin
Xiulin Cheng
Jiejie Wang
Yilin Wang
Yang Yang
Shiyu Li
Qinjie Ling
Jianhui Dai
Qinghong Wu
Wenhua Huang
author_sort Lincong Luo
collection DOAJ
description Lumbar fusion is a popular surgical procedure for the treatment of degenerative lumbar disc disease; however, it may be accompanied by complications, such as cage loosening, subsidence, and non-union. This study engineered and fabricated a three-dimensional (3D)-printed anisotropic biomimetic trabecular porous Ti-6Al-4V cage for lumbar interbody fusion. The study evaluated the structural design, manufacturability, mechanical properties, and cellular functions of the fabricated structures compared to currently available interbody cages. In vitro tests assessed the biofunctionality of the 3D-printed porous cage, which revealed anisotropic biomimetic trabecular porous Ti-6Al-4V cages with 65%-85% porosity, and 600 μm pore size. The microscopy analysis of surface properties indicated in situ micro- and nano-roughness. The mechanical properties decreased progressively with increasing porosity, and the optimized frame-reinforced porous cage achieved higher compressive strength and stiffness than the fully porous fusion. The 70% 3D-printed porous frame-reinforced cage had suitable mechanical performance compared with the polyether-ether-ketone (PEEK) cage. The anisotropic biomimetic trabecular porous structures and the surface micro- and nano-roughness modifications achieved excellent biological functions in vitro. In conclusion, our fabricated 70% 3D-printed porous frame-reinforced Ti-6Al-4V cage with anisotropic biomimetic trabeculae is a promising strategy for lumbar interbody fusion.
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spelling doaj.art-baaf2a83c4664f0fbe24f080aaa7d1062023-09-29T04:43:33ZengElsevierMaterials & Design0264-12752023-09-01233112254Anisotropic biomimetic trabecular porous three-dimensional-printed Ti-6Al-4V cage for lumbar interbody fusionLincong Luo0Jiaying Li1Zhiwei Lin2Xiulin Cheng3Jiejie Wang4Yilin Wang5Yang Yang6Shiyu Li7Qinjie Ling8Jianhui Dai9Qinghong Wu10Wenhua Huang11The School of Basic Medical Sciences, Fujian Medical University, Fuzhou, Fujian Province 350122, China; Guangdong Engineering Research Center for Translation of Medical 3D Printing Application, Guangdong Provincial Key Laboratory of Digital Medicine and Biomechanics, National Key Discipline of Human Anatomy, School of Basic Medical Sciences, Southern Medical University, Guangzhou, Guangdong Province 510515, ChinaGuangdong Engineering Research Center for Translation of Medical 3D Printing Application, Guangdong Provincial Key Laboratory of Digital Medicine and Biomechanics, National Key Discipline of Human Anatomy, School of Basic Medical Sciences, Southern Medical University, Guangzhou, Guangdong Province 510515, ChinaThe School of Basic Medical Sciences, Guangdong Medical University, Zhanjian, Guangdong Province 524001, ChinaThe School of Basic Medical Sciences, Fujian Medical University, Fuzhou, Fujian Province 350122, China; Guangdong Engineering Research Center for Translation of Medical 3D Printing Application, Guangdong Provincial Key Laboratory of Digital Medicine and Biomechanics, National Key Discipline of Human Anatomy, School of Basic Medical Sciences, Southern Medical University, Guangzhou, Guangdong Province 510515, ChinaGuangdong Engineering Research Center for Translation of Medical 3D Printing Application, Guangdong Provincial Key Laboratory of Digital Medicine and Biomechanics, National Key Discipline of Human Anatomy, School of Basic Medical Sciences, Southern Medical University, Guangzhou, Guangdong Province 510515, ChinaGuangdong Engineering Research Center for Translation of Medical 3D Printing Application, Guangdong Provincial Key Laboratory of Digital Medicine and Biomechanics, National Key Discipline of Human Anatomy, School of Basic Medical Sciences, Southern Medical University, Guangzhou, Guangdong Province 510515, ChinaGuangdong Engineering Research Center for Translation of Medical 3D Printing Application, Guangdong Provincial Key Laboratory of Digital Medicine and Biomechanics, National Key Discipline of Human Anatomy, School of Basic Medical Sciences, Southern Medical University, Guangzhou, Guangdong Province 510515, ChinaGuangdong Engineering Research Center for Translation of Medical 3D Printing Application, Guangdong Provincial Key Laboratory of Digital Medicine and Biomechanics, National Key Discipline of Human Anatomy, School of Basic Medical Sciences, Southern Medical University, Guangzhou, Guangdong Province 510515, ChinaDept of Spinal Surgery, The First Affiliated Hospital of Guangzhou Medical University, Guangzhou, Guangdong Province 510120, ChinaSchool of Clinical Medicine, Fujian Medical University, Fuzhou, Fujian Province 350122, China; School of Clinical Medicine, Putian University, Putian, Fujian Province 351100, ChinaLaboratory Animal Management Center, Southern Medical University, Guangzhou, Guangdong Province 510515,China; Corresponding authorsat: The School of Basic Medical Sciences, Fujian Medical University, Fuzhou, Fujian Province 350122, China (W. Huang).The School of Basic Medical Sciences, Fujian Medical University, Fuzhou, Fujian Province 350122, China; Guangdong Engineering Research Center for Translation of Medical 3D Printing Application, Guangdong Provincial Key Laboratory of Digital Medicine and Biomechanics, National Key Discipline of Human Anatomy, School of Basic Medical Sciences, Southern Medical University, Guangzhou, Guangdong Province 510515, China; The School of Basic Medical Sciences, Guangdong Medical University, Zhanjian, Guangdong Province 524001, China; Corresponding authorsat: The School of Basic Medical Sciences, Fujian Medical University, Fuzhou, Fujian Province 350122, China (W. Huang).Lumbar fusion is a popular surgical procedure for the treatment of degenerative lumbar disc disease; however, it may be accompanied by complications, such as cage loosening, subsidence, and non-union. This study engineered and fabricated a three-dimensional (3D)-printed anisotropic biomimetic trabecular porous Ti-6Al-4V cage for lumbar interbody fusion. The study evaluated the structural design, manufacturability, mechanical properties, and cellular functions of the fabricated structures compared to currently available interbody cages. In vitro tests assessed the biofunctionality of the 3D-printed porous cage, which revealed anisotropic biomimetic trabecular porous Ti-6Al-4V cages with 65%-85% porosity, and 600 μm pore size. The microscopy analysis of surface properties indicated in situ micro- and nano-roughness. The mechanical properties decreased progressively with increasing porosity, and the optimized frame-reinforced porous cage achieved higher compressive strength and stiffness than the fully porous fusion. The 70% 3D-printed porous frame-reinforced cage had suitable mechanical performance compared with the polyether-ether-ketone (PEEK) cage. The anisotropic biomimetic trabecular porous structures and the surface micro- and nano-roughness modifications achieved excellent biological functions in vitro. In conclusion, our fabricated 70% 3D-printed porous frame-reinforced Ti-6Al-4V cage with anisotropic biomimetic trabeculae is a promising strategy for lumbar interbody fusion.http://www.sciencedirect.com/science/article/pii/S026412752300669XThree-dimensional printing technologyTi-6Al-4V interbody cageBiomimetic trabecular structure
spellingShingle Lincong Luo
Jiaying Li
Zhiwei Lin
Xiulin Cheng
Jiejie Wang
Yilin Wang
Yang Yang
Shiyu Li
Qinjie Ling
Jianhui Dai
Qinghong Wu
Wenhua Huang
Anisotropic biomimetic trabecular porous three-dimensional-printed Ti-6Al-4V cage for lumbar interbody fusion
Materials & Design
Three-dimensional printing technology
Ti-6Al-4V interbody cage
Biomimetic trabecular structure
title Anisotropic biomimetic trabecular porous three-dimensional-printed Ti-6Al-4V cage for lumbar interbody fusion
title_full Anisotropic biomimetic trabecular porous three-dimensional-printed Ti-6Al-4V cage for lumbar interbody fusion
title_fullStr Anisotropic biomimetic trabecular porous three-dimensional-printed Ti-6Al-4V cage for lumbar interbody fusion
title_full_unstemmed Anisotropic biomimetic trabecular porous three-dimensional-printed Ti-6Al-4V cage for lumbar interbody fusion
title_short Anisotropic biomimetic trabecular porous three-dimensional-printed Ti-6Al-4V cage for lumbar interbody fusion
title_sort anisotropic biomimetic trabecular porous three dimensional printed ti 6al 4v cage for lumbar interbody fusion
topic Three-dimensional printing technology
Ti-6Al-4V interbody cage
Biomimetic trabecular structure
url http://www.sciencedirect.com/science/article/pii/S026412752300669X
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