OPTIMASI DESAIN MOLD UNTUK MEREDUKSI CACAT FLASH DAN SHRINKAGE PADA PRODUK PAKU KOTAK DENGAN MENGGUNAKAN SOFTWARE SIMULASI MOLDFLOW (STUDI KASUS PADA PT. PRIMA SAKTI)

Use of plastic is rapidly increasing, but in injection molding products common product defects, such cracks, shrinkage, unperfect shape, overtopping plastic material, dimensions of product outside specified tolerance and forth are caused by several factors. The most important factors are mold desig...

Full description

Bibliographic Details
Main Authors: Erfina Ayu W., Hari Arbiantara
Format: Article
Language:English
Published: Universitas Jember 2015-04-01
Series:Rotor: Jurnal Ilmiah Teknik Mesin
Online Access:https://jurnal.unej.ac.id/index.php/RTR/article/view/2148
_version_ 1797905278388142080
author Erfina Ayu W.
Hari Arbiantara
author_facet Erfina Ayu W.
Hari Arbiantara
author_sort Erfina Ayu W.
collection DOAJ
description Use of plastic is rapidly increasing, but in injection molding products common product defects, such cracks, shrinkage, unperfect shape, overtopping plastic material, dimensions of product outside specified tolerance and forth are caused by several factors. The most important factors are mold design. PT. Prima Sakti is injection molding company that produced products rectangle nail that has defects, especially flash and shrinkage, which would harm company. In this study, the authors make analysis to reduce defects in trectangle nail by polypropylene using moldflow simulation software, by varying placement of gate and diameter of cooling in mold. The aims are obtaining parameter settings of cylinder temperature, injection pressure, eficient and optimum cooling for rectangle nail, and also obtaining mold that produce smallest percentage of defect. The test is conducted by varying temperature cylinder 230˚C, 240˚C, 241,1˚C, and 250˚C, and varying injection pressure of 60 MPa, 69.134 MPa, 98.56 MPa and 128 MPa, which aims to determine ratio of shrinkage and fill time. Result that obtained in this study that for rectangle nail product, the best output obtained in design 2 simulation with cylinder temperature 230˚C, injection pressure 60 Mpa and 98,56 Mpa, that obtain shrinkage ratio 15,68% with fill time 0,38 second.
first_indexed 2024-04-10T10:02:37Z
format Article
id doaj.art-bac6cf3f7d0f4a49be3d920f38bd3793
institution Directory Open Access Journal
issn 1979-018X
2460-0385
language English
last_indexed 2024-04-10T10:02:37Z
publishDate 2015-04-01
publisher Universitas Jember
record_format Article
series Rotor: Jurnal Ilmiah Teknik Mesin
spelling doaj.art-bac6cf3f7d0f4a49be3d920f38bd37932023-02-16T05:41:52ZengUniversitas JemberRotor: Jurnal Ilmiah Teknik Mesin1979-018X2460-03852015-04-018114182148OPTIMASI DESAIN MOLD UNTUK MEREDUKSI CACAT FLASH DAN SHRINKAGE PADA PRODUK PAKU KOTAK DENGAN MENGGUNAKAN SOFTWARE SIMULASI MOLDFLOW (STUDI KASUS PADA PT. PRIMA SAKTI)Erfina Ayu W.0Hari Arbiantara1Alumni Mahasiswa Jurusan Teknik Mesin Fakultas Teknik Universitas JemberStaf Pengajar Jurusan Teknik Mesin Fakultas Teknik Universitas JemberUse of plastic is rapidly increasing, but in injection molding products common product defects, such cracks, shrinkage, unperfect shape, overtopping plastic material, dimensions of product outside specified tolerance and forth are caused by several factors. The most important factors are mold design. PT. Prima Sakti is injection molding company that produced products rectangle nail that has defects, especially flash and shrinkage, which would harm company. In this study, the authors make analysis to reduce defects in trectangle nail by polypropylene using moldflow simulation software, by varying placement of gate and diameter of cooling in mold. The aims are obtaining parameter settings of cylinder temperature, injection pressure, eficient and optimum cooling for rectangle nail, and also obtaining mold that produce smallest percentage of defect. The test is conducted by varying temperature cylinder 230˚C, 240˚C, 241,1˚C, and 250˚C, and varying injection pressure of 60 MPa, 69.134 MPa, 98.56 MPa and 128 MPa, which aims to determine ratio of shrinkage and fill time. Result that obtained in this study that for rectangle nail product, the best output obtained in design 2 simulation with cylinder temperature 230˚C, injection pressure 60 Mpa and 98,56 Mpa, that obtain shrinkage ratio 15,68% with fill time 0,38 second.https://jurnal.unej.ac.id/index.php/RTR/article/view/2148
spellingShingle Erfina Ayu W.
Hari Arbiantara
OPTIMASI DESAIN MOLD UNTUK MEREDUKSI CACAT FLASH DAN SHRINKAGE PADA PRODUK PAKU KOTAK DENGAN MENGGUNAKAN SOFTWARE SIMULASI MOLDFLOW (STUDI KASUS PADA PT. PRIMA SAKTI)
Rotor: Jurnal Ilmiah Teknik Mesin
title OPTIMASI DESAIN MOLD UNTUK MEREDUKSI CACAT FLASH DAN SHRINKAGE PADA PRODUK PAKU KOTAK DENGAN MENGGUNAKAN SOFTWARE SIMULASI MOLDFLOW (STUDI KASUS PADA PT. PRIMA SAKTI)
title_full OPTIMASI DESAIN MOLD UNTUK MEREDUKSI CACAT FLASH DAN SHRINKAGE PADA PRODUK PAKU KOTAK DENGAN MENGGUNAKAN SOFTWARE SIMULASI MOLDFLOW (STUDI KASUS PADA PT. PRIMA SAKTI)
title_fullStr OPTIMASI DESAIN MOLD UNTUK MEREDUKSI CACAT FLASH DAN SHRINKAGE PADA PRODUK PAKU KOTAK DENGAN MENGGUNAKAN SOFTWARE SIMULASI MOLDFLOW (STUDI KASUS PADA PT. PRIMA SAKTI)
title_full_unstemmed OPTIMASI DESAIN MOLD UNTUK MEREDUKSI CACAT FLASH DAN SHRINKAGE PADA PRODUK PAKU KOTAK DENGAN MENGGUNAKAN SOFTWARE SIMULASI MOLDFLOW (STUDI KASUS PADA PT. PRIMA SAKTI)
title_short OPTIMASI DESAIN MOLD UNTUK MEREDUKSI CACAT FLASH DAN SHRINKAGE PADA PRODUK PAKU KOTAK DENGAN MENGGUNAKAN SOFTWARE SIMULASI MOLDFLOW (STUDI KASUS PADA PT. PRIMA SAKTI)
title_sort optimasi desain mold untuk mereduksi cacat flash dan shrinkage pada produk paku kotak dengan menggunakan software simulasi moldflow studi kasus pada pt prima sakti
url https://jurnal.unej.ac.id/index.php/RTR/article/view/2148
work_keys_str_mv AT erfinaayuw optimasidesainmolduntukmereduksicacatflashdanshrinkagepadaprodukpakukotakdenganmenggunakansoftwaresimulasimoldflowstudikasuspadaptprimasakti
AT hariarbiantara optimasidesainmolduntukmereduksicacatflashdanshrinkagepadaprodukpakukotakdenganmenggunakansoftwaresimulasimoldflowstudikasuspadaptprimasakti