Comparison of One-Way and Two-Way Coupled Simulation for Thermal Investigation of Vehicular Wireless Power Transfer Modules

The thermal management of the vehicular module is key to the design of efficient wireless power transfer systems. In order to predict the thermal behavior by simulation, the mutual interaction of the electromagnetic and thermal fields must be taken into account. This multiphysical coupling leads to...

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Main Authors: Steve Zimmer, Martin Helwig, Anja Winkler, Niels Modler
Format: Article
Language:English
Published: MDPI AG 2023-03-01
Series:Eng
Subjects:
Online Access:https://www.mdpi.com/2673-4117/4/1/49
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author Steve Zimmer
Martin Helwig
Anja Winkler
Niels Modler
author_facet Steve Zimmer
Martin Helwig
Anja Winkler
Niels Modler
author_sort Steve Zimmer
collection DOAJ
description The thermal management of the vehicular module is key to the design of efficient wireless power transfer systems. In order to predict the thermal behavior by simulation, the mutual interaction of the electromagnetic and thermal fields must be taken into account. This multiphysical coupling leads to extensive computational effort. One approach to reduce the complexity by limiting the interdependencies between the domains is one-way coupling. This paper examined the applicability of one-way and two-way coupling for the prediction of the thermal management of an exemplary vehicular wireless power transfer module. The electromagnetic–thermal behavior of the proposed module was systematically studied by experiments and simulations on the component and module level. The performed studies showed that both simulation approaches accurately capture the transient thermal behavior of the coil and ferrites on the component level, whereas the one-way coupled simulation underpredicts the power losses caused by shielding by more than 20%, leading to a steady-state temperature difference of 15 K. As a result, on the module level, the two-way coupled simulation model provides a more accurate representation of the electromagnetic–thermal behavior of the proposed car pad module. Therefore, the authors recommend using a two-way coupling approach for the thermal dimensioning of wireless power transfer modules for electric vehicles.
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spelling doaj.art-bb1739c177164f4a9e83cf4e6d6f86e72023-11-17T10:53:39ZengMDPI AGEng2673-41172023-03-014181682810.3390/eng4010049Comparison of One-Way and Two-Way Coupled Simulation for Thermal Investigation of Vehicular Wireless Power Transfer ModulesSteve Zimmer0Martin Helwig1Anja Winkler2Niels Modler3Mercedes-Benz AG, 059/L423, 71059 Sindelfingen, GermanyInstitut für Leichtbau und Kunststofftechnik, Technische Universität Dresden, 01307 Dresden, GermanyInstitut für Leichtbau und Kunststofftechnik, Technische Universität Dresden, 01307 Dresden, GermanyInstitut für Leichtbau und Kunststofftechnik, Technische Universität Dresden, 01307 Dresden, GermanyThe thermal management of the vehicular module is key to the design of efficient wireless power transfer systems. In order to predict the thermal behavior by simulation, the mutual interaction of the electromagnetic and thermal fields must be taken into account. This multiphysical coupling leads to extensive computational effort. One approach to reduce the complexity by limiting the interdependencies between the domains is one-way coupling. This paper examined the applicability of one-way and two-way coupling for the prediction of the thermal management of an exemplary vehicular wireless power transfer module. The electromagnetic–thermal behavior of the proposed module was systematically studied by experiments and simulations on the component and module level. The performed studies showed that both simulation approaches accurately capture the transient thermal behavior of the coil and ferrites on the component level, whereas the one-way coupled simulation underpredicts the power losses caused by shielding by more than 20%, leading to a steady-state temperature difference of 15 K. As a result, on the module level, the two-way coupled simulation model provides a more accurate representation of the electromagnetic–thermal behavior of the proposed car pad module. Therefore, the authors recommend using a two-way coupling approach for the thermal dimensioning of wireless power transfer modules for electric vehicles.https://www.mdpi.com/2673-4117/4/1/49electromagnetic–thermal simulationmultiphysical testingwireless power transferelectric vehicle
spellingShingle Steve Zimmer
Martin Helwig
Anja Winkler
Niels Modler
Comparison of One-Way and Two-Way Coupled Simulation for Thermal Investigation of Vehicular Wireless Power Transfer Modules
Eng
electromagnetic–thermal simulation
multiphysical testing
wireless power transfer
electric vehicle
title Comparison of One-Way and Two-Way Coupled Simulation for Thermal Investigation of Vehicular Wireless Power Transfer Modules
title_full Comparison of One-Way and Two-Way Coupled Simulation for Thermal Investigation of Vehicular Wireless Power Transfer Modules
title_fullStr Comparison of One-Way and Two-Way Coupled Simulation for Thermal Investigation of Vehicular Wireless Power Transfer Modules
title_full_unstemmed Comparison of One-Way and Two-Way Coupled Simulation for Thermal Investigation of Vehicular Wireless Power Transfer Modules
title_short Comparison of One-Way and Two-Way Coupled Simulation for Thermal Investigation of Vehicular Wireless Power Transfer Modules
title_sort comparison of one way and two way coupled simulation for thermal investigation of vehicular wireless power transfer modules
topic electromagnetic–thermal simulation
multiphysical testing
wireless power transfer
electric vehicle
url https://www.mdpi.com/2673-4117/4/1/49
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AT anjawinkler comparisonofonewayandtwowaycoupledsimulationforthermalinvestigationofvehicularwirelesspowertransfermodules
AT nielsmodler comparisonofonewayandtwowaycoupledsimulationforthermalinvestigationofvehicularwirelesspowertransfermodules