On Scaled Normal Stresses in Multiaxial Fatigue and Their Exemplary Application to Ductile Cast Iron

The approaches used to calculate the fatigue life of components must inevitably consider multiaxial stresses. Compared to proportional loading, the calculation of nonproportional loading is particularly challenging, especially since different materials exhibit the effects of nonproportional hardenin...

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Main Authors: Michael Wächter, Alexander Linn, Ralf Wuthenow, Alfons Esderts, Christian Gaier, Jan Kraft, Carl Fällgren, Michael Vormwald
Format: Article
Language:English
Published: MDPI AG 2022-03-01
Series:Applied Mechanics
Subjects:
Online Access:https://www.mdpi.com/2673-3161/3/1/18
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author Michael Wächter
Alexander Linn
Ralf Wuthenow
Alfons Esderts
Christian Gaier
Jan Kraft
Carl Fällgren
Michael Vormwald
author_facet Michael Wächter
Alexander Linn
Ralf Wuthenow
Alfons Esderts
Christian Gaier
Jan Kraft
Carl Fällgren
Michael Vormwald
author_sort Michael Wächter
collection DOAJ
description The approaches used to calculate the fatigue life of components must inevitably consider multiaxial stresses. Compared to proportional loading, the calculation of nonproportional loading is particularly challenging, especially since different materials exhibit the effects of nonproportional hardening and shifts in fatigue life. In this paper, the critical plane approach of scaled normal stresses, first proposed by Gaier and Dannbauer and later published in a modified version by Riess et al., is investigated in detail. It is shown that, on the one hand, compatibilities exist or can be established with known proportional strength criteria that can account for the varying ductility of different materials. Furthermore, it is demonstrated that the scaled normal stress approach can be formulated in such a way that different strength criteria can be used therein. As an example, the generally formulated approach for scaled normal stresses is applied to test results from ductile cast iron material EN-GJS-500-14. Different correction factors accounting for nonproportional loading are investigated. Through appropriate parameterization of one of the studied corrections, proportional and nonproportional test results were observed to fall within one common scatter band.
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spelling doaj.art-bb1c265b474c48ae83ef5ea7ff7d01f62023-11-30T20:48:28ZengMDPI AGApplied Mechanics2673-31612022-03-013125929510.3390/applmech3010018On Scaled Normal Stresses in Multiaxial Fatigue and Their Exemplary Application to Ductile Cast IronMichael Wächter0Alexander Linn1Ralf Wuthenow2Alfons Esderts3Christian Gaier4Jan Kraft5Carl Fällgren6Michael Vormwald7Institute for Plant Engineering and Fatigue Analysis, Clausthal University of Technology, 38678 Clausthal-Zellerfeld, GermanyInstitute for Plant Engineering and Fatigue Analysis, Clausthal University of Technology, 38678 Clausthal-Zellerfeld, GermanyInstitute for Plant Engineering and Fatigue Analysis, Clausthal University of Technology, 38678 Clausthal-Zellerfeld, GermanyInstitute for Plant Engineering and Fatigue Analysis, Clausthal University of Technology, 38678 Clausthal-Zellerfeld, GermanyEngineering Center Steyr Gmbh & Co. KG, 4300 St. Valentin, AustriaMaterials Mechanics Group, Technical University of Darmstadt, 64287 Darmstadt, GermanyMaterials Mechanics Group, Technical University of Darmstadt, 64287 Darmstadt, GermanyMaterials Mechanics Group, Technical University of Darmstadt, 64287 Darmstadt, GermanyThe approaches used to calculate the fatigue life of components must inevitably consider multiaxial stresses. Compared to proportional loading, the calculation of nonproportional loading is particularly challenging, especially since different materials exhibit the effects of nonproportional hardening and shifts in fatigue life. In this paper, the critical plane approach of scaled normal stresses, first proposed by Gaier and Dannbauer and later published in a modified version by Riess et al., is investigated in detail. It is shown that, on the one hand, compatibilities exist or can be established with known proportional strength criteria that can account for the varying ductility of different materials. Furthermore, it is demonstrated that the scaled normal stress approach can be formulated in such a way that different strength criteria can be used therein. As an example, the generally formulated approach for scaled normal stresses is applied to test results from ductile cast iron material EN-GJS-500-14. Different correction factors accounting for nonproportional loading are investigated. Through appropriate parameterization of one of the studied corrections, proportional and nonproportional test results were observed to fall within one common scatter band.https://www.mdpi.com/2673-3161/3/1/18multiaxial fatiguecritical planescaled normal stressesproportional loadingnonproportional loadingductile cast iron
spellingShingle Michael Wächter
Alexander Linn
Ralf Wuthenow
Alfons Esderts
Christian Gaier
Jan Kraft
Carl Fällgren
Michael Vormwald
On Scaled Normal Stresses in Multiaxial Fatigue and Their Exemplary Application to Ductile Cast Iron
Applied Mechanics
multiaxial fatigue
critical plane
scaled normal stresses
proportional loading
nonproportional loading
ductile cast iron
title On Scaled Normal Stresses in Multiaxial Fatigue and Their Exemplary Application to Ductile Cast Iron
title_full On Scaled Normal Stresses in Multiaxial Fatigue and Their Exemplary Application to Ductile Cast Iron
title_fullStr On Scaled Normal Stresses in Multiaxial Fatigue and Their Exemplary Application to Ductile Cast Iron
title_full_unstemmed On Scaled Normal Stresses in Multiaxial Fatigue and Their Exemplary Application to Ductile Cast Iron
title_short On Scaled Normal Stresses in Multiaxial Fatigue and Their Exemplary Application to Ductile Cast Iron
title_sort on scaled normal stresses in multiaxial fatigue and their exemplary application to ductile cast iron
topic multiaxial fatigue
critical plane
scaled normal stresses
proportional loading
nonproportional loading
ductile cast iron
url https://www.mdpi.com/2673-3161/3/1/18
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