Selective O-alkylation of Phenol Using Dimethyl Ether

Anisole is a straw-colored aromatic compound mainly used in making solvents, flavoring agents, perfumes, fuel additives, and in the synthesis industries. Anisole, also known as methoxybenzene, is synthesized from sodium phenoxide or phenol using various methylating agents. The use of dimethyl ether...

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Main Authors: Mane Samruddhi, Akash Bhatkar, Marimuthu Prabu, Siva Prasad Mekala, Pranjal Gogoi, Gourab Mohapatra, Raja Thirumalaiswamy
Format: Article
Language:English
Published: MDPI AG 2022-11-01
Series:Reactions
Subjects:
Online Access:https://www.mdpi.com/2624-781X/3/4/40
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author Mane Samruddhi
Akash Bhatkar
Marimuthu Prabu
Siva Prasad Mekala
Pranjal Gogoi
Gourab Mohapatra
Raja Thirumalaiswamy
author_facet Mane Samruddhi
Akash Bhatkar
Marimuthu Prabu
Siva Prasad Mekala
Pranjal Gogoi
Gourab Mohapatra
Raja Thirumalaiswamy
author_sort Mane Samruddhi
collection DOAJ
description Anisole is a straw-colored aromatic compound mainly used in making solvents, flavoring agents, perfumes, fuel additives, and in the synthesis industries. Anisole, also known as methoxybenzene, is synthesized from sodium phenoxide or phenol using various methylating agents. The use of dimethyl ether (DME) as an alkylating agent is seldom reported in the literature. Herein, we have synthesized anisole through the O-alkylation process of phenol and DME to obtain zero discharge from this process. The thermodynamic equilibrium for the reaction of phenol and DME is simulated by using Aspen HYSYS (Hyprotech and Systems). The O-alkylation of phenol has been investigated using phosphotungstic acid (PTA) over γ-Al<sub>2</sub>O<sub>3</sub> with appropriate acidity. Active metal loadings of various percentages were studied and the conversion was optimized at 46.57% with a selectivity of 88.22% at a temperature of 280 °C. The liquid products from the continuously stirred reactor were analyzed with liquid G.C. and the conversion and selectivity were calculated. A comparison of the O-alkylation and C-alkylation of phenol at different temperatures, reactant ratios, residence times, and recyclability was explored, as well as the impact of these factors on the yield of the desired anisole. The catalyst was characterized by XRD, BET, HR-TEM, FE-SEM, elemental mapping, XPS, and DRIFT studies.
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spelling doaj.art-bb2e1a07704a4b39a57bcd55ff40c0e12023-11-24T17:43:35ZengMDPI AGReactions2624-781X2022-11-013460261410.3390/reactions3040040Selective O-alkylation of Phenol Using Dimethyl EtherMane Samruddhi0Akash Bhatkar1Marimuthu Prabu2Siva Prasad Mekala3Pranjal Gogoi4Gourab Mohapatra5Raja Thirumalaiswamy6Catalysis and Inorganic Chemistry Division, CSIR-National Chemical Laboratory, Dr. Homi Bhabha Road, Pune 411008, IndiaCatalysis and Inorganic Chemistry Division, CSIR-National Chemical Laboratory, Dr. Homi Bhabha Road, Pune 411008, IndiaCatalysis and Inorganic Chemistry Division, CSIR-National Chemical Laboratory, Dr. Homi Bhabha Road, Pune 411008, IndiaCatalysis and Inorganic Chemistry Division, CSIR-National Chemical Laboratory, Dr. Homi Bhabha Road, Pune 411008, IndiaCatalysis and Inorganic Chemistry Division, CSIR-National Chemical Laboratory, Dr. Homi Bhabha Road, Pune 411008, IndiaCatalysis and Inorganic Chemistry Division, CSIR-National Chemical Laboratory, Dr. Homi Bhabha Road, Pune 411008, IndiaCatalysis and Inorganic Chemistry Division, CSIR-National Chemical Laboratory, Dr. Homi Bhabha Road, Pune 411008, IndiaAnisole is a straw-colored aromatic compound mainly used in making solvents, flavoring agents, perfumes, fuel additives, and in the synthesis industries. Anisole, also known as methoxybenzene, is synthesized from sodium phenoxide or phenol using various methylating agents. The use of dimethyl ether (DME) as an alkylating agent is seldom reported in the literature. Herein, we have synthesized anisole through the O-alkylation process of phenol and DME to obtain zero discharge from this process. The thermodynamic equilibrium for the reaction of phenol and DME is simulated by using Aspen HYSYS (Hyprotech and Systems). The O-alkylation of phenol has been investigated using phosphotungstic acid (PTA) over γ-Al<sub>2</sub>O<sub>3</sub> with appropriate acidity. Active metal loadings of various percentages were studied and the conversion was optimized at 46.57% with a selectivity of 88.22% at a temperature of 280 °C. The liquid products from the continuously stirred reactor were analyzed with liquid G.C. and the conversion and selectivity were calculated. A comparison of the O-alkylation and C-alkylation of phenol at different temperatures, reactant ratios, residence times, and recyclability was explored, as well as the impact of these factors on the yield of the desired anisole. The catalyst was characterized by XRD, BET, HR-TEM, FE-SEM, elemental mapping, XPS, and DRIFT studies.https://www.mdpi.com/2624-781X/3/4/40phenolanisoleO-alkylationdimethyl etherheterogeneous catalyst
spellingShingle Mane Samruddhi
Akash Bhatkar
Marimuthu Prabu
Siva Prasad Mekala
Pranjal Gogoi
Gourab Mohapatra
Raja Thirumalaiswamy
Selective O-alkylation of Phenol Using Dimethyl Ether
Reactions
phenol
anisole
O-alkylation
dimethyl ether
heterogeneous catalyst
title Selective O-alkylation of Phenol Using Dimethyl Ether
title_full Selective O-alkylation of Phenol Using Dimethyl Ether
title_fullStr Selective O-alkylation of Phenol Using Dimethyl Ether
title_full_unstemmed Selective O-alkylation of Phenol Using Dimethyl Ether
title_short Selective O-alkylation of Phenol Using Dimethyl Ether
title_sort selective o alkylation of phenol using dimethyl ether
topic phenol
anisole
O-alkylation
dimethyl ether
heterogeneous catalyst
url https://www.mdpi.com/2624-781X/3/4/40
work_keys_str_mv AT manesamruddhi selectiveoalkylationofphenolusingdimethylether
AT akashbhatkar selectiveoalkylationofphenolusingdimethylether
AT marimuthuprabu selectiveoalkylationofphenolusingdimethylether
AT sivaprasadmekala selectiveoalkylationofphenolusingdimethylether
AT pranjalgogoi selectiveoalkylationofphenolusingdimethylether
AT gourabmohapatra selectiveoalkylationofphenolusingdimethylether
AT rajathirumalaiswamy selectiveoalkylationofphenolusingdimethylether