Peningkatan Produktivitas Pada Proses Produksi Pracetak Dengan Penerapan Metode Lean Construction Untuk Eliminasi Waste

PT. X is one of the largest precast concrete industry in Indonesia, where to realize the vision, they continue to develop products and improve productivity performance by trying to improve quality of service, production process, and delivery product to customer with minimal cost and on time. To reac...

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Main Authors: Yunita Dwi Setyastuti, Sri Murni Dewi, Agus Suharyanto
Format: Article
Language:English
Published: University of Brawijaya 2018-02-01
Series:Rekayasa Sipil
Subjects:
Online Access:http://rekayasasipil.ub.ac.id/index.php/rs/article/view/451
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author Yunita Dwi Setyastuti
Sri Murni Dewi
Agus Suharyanto
author_facet Yunita Dwi Setyastuti
Sri Murni Dewi
Agus Suharyanto
author_sort Yunita Dwi Setyastuti
collection DOAJ
description PT. X is one of the largest precast concrete industry in Indonesia, where to realize the vision, they continue to develop products and improve productivity performance by trying to improve quality of service, production process, and delivery product to customer with minimal cost and on time. To reach that purpose, needed Lean Construction method to eliminate waste and identify activities that can affect the products value-added.Research begins with description of the company's condition using Value Stream Mapping. Waste was identified by questionnaires, then analyzed by selection of mapping tools on Value Stream Analysis Tools and analyzed the root cause for suggestion of improvement. The results showed that the most critical waste that affectted productivity were defects (37.50%), unnecessary inventory (25%), and inappropiate processing (15%). Lead time required for overall of the process was 479.56 minutes and after improvement was reduced to 463.83 minutes by unification T.III / T.IV (fixing and tightening of the bolt plate) which reduced non-value added 15.73 minutes.
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spelling doaj.art-bb4743a08add4dc093eda6fccc1699192022-12-21T22:26:32ZengUniversity of BrawijayaRekayasa Sipil1978-56582502-63482018-02-0111318619310.21776/ub.rekayasasipil/2017.011.03.3366Peningkatan Produktivitas Pada Proses Produksi Pracetak Dengan Penerapan Metode Lean Construction Untuk Eliminasi WasteYunita Dwi Setyastuti0Sri Murni Dewi1Agus Suharyanto2Program Magister Teknik Sipil Fakultas Teknik, Universitas BrawijayaJurusan Teknik Sipil Fakultas Teknik Universitas BrawijayaJurusan Teknik Sipil Fakultas Teknik Universitas BrawijayaPT. X is one of the largest precast concrete industry in Indonesia, where to realize the vision, they continue to develop products and improve productivity performance by trying to improve quality of service, production process, and delivery product to customer with minimal cost and on time. To reach that purpose, needed Lean Construction method to eliminate waste and identify activities that can affect the products value-added.Research begins with description of the company's condition using Value Stream Mapping. Waste was identified by questionnaires, then analyzed by selection of mapping tools on Value Stream Analysis Tools and analyzed the root cause for suggestion of improvement. The results showed that the most critical waste that affectted productivity were defects (37.50%), unnecessary inventory (25%), and inappropiate processing (15%). Lead time required for overall of the process was 479.56 minutes and after improvement was reduced to 463.83 minutes by unification T.III / T.IV (fixing and tightening of the bolt plate) which reduced non-value added 15.73 minutes.http://rekayasasipil.ub.ac.id/index.php/rs/article/view/451Lean ConstructionValue Stream MappingValue Stream Analysis ToolsCritical WasteLead TimeUnification Process
spellingShingle Yunita Dwi Setyastuti
Sri Murni Dewi
Agus Suharyanto
Peningkatan Produktivitas Pada Proses Produksi Pracetak Dengan Penerapan Metode Lean Construction Untuk Eliminasi Waste
Rekayasa Sipil
Lean Construction
Value Stream Mapping
Value Stream Analysis Tools
Critical Waste
Lead Time
Unification Process
title Peningkatan Produktivitas Pada Proses Produksi Pracetak Dengan Penerapan Metode Lean Construction Untuk Eliminasi Waste
title_full Peningkatan Produktivitas Pada Proses Produksi Pracetak Dengan Penerapan Metode Lean Construction Untuk Eliminasi Waste
title_fullStr Peningkatan Produktivitas Pada Proses Produksi Pracetak Dengan Penerapan Metode Lean Construction Untuk Eliminasi Waste
title_full_unstemmed Peningkatan Produktivitas Pada Proses Produksi Pracetak Dengan Penerapan Metode Lean Construction Untuk Eliminasi Waste
title_short Peningkatan Produktivitas Pada Proses Produksi Pracetak Dengan Penerapan Metode Lean Construction Untuk Eliminasi Waste
title_sort peningkatan produktivitas pada proses produksi pracetak dengan penerapan metode lean construction untuk eliminasi waste
topic Lean Construction
Value Stream Mapping
Value Stream Analysis Tools
Critical Waste
Lead Time
Unification Process
url http://rekayasasipil.ub.ac.id/index.php/rs/article/view/451
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