Photo‐differential scanning calorimetry parameter study of photopolymers used in digital light synthesis

Abstract Photopolymers for 3D printing belong to the largest material group used in additive manufacturing. One suitable characterization method is the photo‐differential scanning calorimetry (DSC) method, since UV light is used both as a probe in photo‐DSC measurements and for the curing process in...

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Main Authors: Joel Bachmann, Stefan Schmölzer, Matthias A. Ruderer, Gabriele Fruhmann, Olaf Hinrichsen
Format: Article
Language:English
Published: Wiley 2022-01-01
Series:SPE Polymers
Subjects:
Online Access:https://doi.org/10.1002/pls2.10063
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author Joel Bachmann
Stefan Schmölzer
Matthias A. Ruderer
Gabriele Fruhmann
Olaf Hinrichsen
author_facet Joel Bachmann
Stefan Schmölzer
Matthias A. Ruderer
Gabriele Fruhmann
Olaf Hinrichsen
author_sort Joel Bachmann
collection DOAJ
description Abstract Photopolymers for 3D printing belong to the largest material group used in additive manufacturing. One suitable characterization method is the photo‐differential scanning calorimetry (DSC) method, since UV light is used both as a probe in photo‐DSC measurements and for the curing process in digital light synthesis (DLS). The photo‐DSC method determines the speed and heat of the photopolymerization reaction, so it is an excellent method for characterizing the chemical process in DLS. In addition, the setup has been optimized in such a way that the photo‐DSC parameters used meet typical DLS process conditions. In particular, both the overlapping of the wavelengths of the light source and the photoinitiator and the similarity of the light intensities are very important. In this study, the commonly used dual curing, urethane methacrylate, DLS resin RPU 70 is thoroughly characterized. Several photo‐DSC experiments demonstrate the influence of wavelength, light intensity, temperature, relative humidity, and oxygen concentration in the atmosphere used on the curing process. Using the typical DLS parameters for light intensity and wavelength, the chemical reaction is mainly influenced by the oxygen concentration. The exposure time for vat photopolymerization processes decreases with decreasing oxygen concentration, which is why inert printing processes could have a positive effect on printing times. Additionally, it is shown that this method is also suitable for other DLS resins.
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spelling doaj.art-bb4854644feb4f02857c58c19e2339992022-12-22T04:29:11ZengWileySPE Polymers2690-38572022-01-0131415310.1002/pls2.10063Photo‐differential scanning calorimetry parameter study of photopolymers used in digital light synthesisJoel Bachmann0Stefan Schmölzer1Matthias A. Ruderer2Gabriele Fruhmann3Olaf Hinrichsen4Department of Chemistry Technical University of Munich Garching GermanyNETZSCH‐Gerätebau GmbH Selb GermanyBMW Group FIZ Munich GermanyBMW Group FIZ Munich GermanyDepartment of Chemistry Technical University of Munich Garching GermanyAbstract Photopolymers for 3D printing belong to the largest material group used in additive manufacturing. One suitable characterization method is the photo‐differential scanning calorimetry (DSC) method, since UV light is used both as a probe in photo‐DSC measurements and for the curing process in digital light synthesis (DLS). The photo‐DSC method determines the speed and heat of the photopolymerization reaction, so it is an excellent method for characterizing the chemical process in DLS. In addition, the setup has been optimized in such a way that the photo‐DSC parameters used meet typical DLS process conditions. In particular, both the overlapping of the wavelengths of the light source and the photoinitiator and the similarity of the light intensities are very important. In this study, the commonly used dual curing, urethane methacrylate, DLS resin RPU 70 is thoroughly characterized. Several photo‐DSC experiments demonstrate the influence of wavelength, light intensity, temperature, relative humidity, and oxygen concentration in the atmosphere used on the curing process. Using the typical DLS parameters for light intensity and wavelength, the chemical reaction is mainly influenced by the oxygen concentration. The exposure time for vat photopolymerization processes decreases with decreasing oxygen concentration, which is why inert printing processes could have a positive effect on printing times. Additionally, it is shown that this method is also suitable for other DLS resins.https://doi.org/10.1002/pls2.10063additive manufacturingdigital light synthesisphoto‐DSCphotopolymersrelative humidityRPU 70
spellingShingle Joel Bachmann
Stefan Schmölzer
Matthias A. Ruderer
Gabriele Fruhmann
Olaf Hinrichsen
Photo‐differential scanning calorimetry parameter study of photopolymers used in digital light synthesis
SPE Polymers
additive manufacturing
digital light synthesis
photo‐DSC
photopolymers
relative humidity
RPU 70
title Photo‐differential scanning calorimetry parameter study of photopolymers used in digital light synthesis
title_full Photo‐differential scanning calorimetry parameter study of photopolymers used in digital light synthesis
title_fullStr Photo‐differential scanning calorimetry parameter study of photopolymers used in digital light synthesis
title_full_unstemmed Photo‐differential scanning calorimetry parameter study of photopolymers used in digital light synthesis
title_short Photo‐differential scanning calorimetry parameter study of photopolymers used in digital light synthesis
title_sort photo differential scanning calorimetry parameter study of photopolymers used in digital light synthesis
topic additive manufacturing
digital light synthesis
photo‐DSC
photopolymers
relative humidity
RPU 70
url https://doi.org/10.1002/pls2.10063
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