Characterization and Properties of Water-Blown Rigid Polyurethane Foams Reinforced with Silane-Modified Nanosepiolites Functionalized with Graphite

In the present study, a promising flame retardant consisting of 80 wt% silane-modified nanosepiolites functionalized with 20 wt% graphite (SFG) is used to obtain a synergistic effect principally focussed on the thermal stability of water-blown rigid polyurethane (RPU) foams. Density, microcellular s...

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Main Authors: Mercedes Santiago-Calvo, María Carracedo-Pérez, María Luisa Puertas, Antonio Esteban-Cubillo, Julio Santaren, Fernando Villafañe, Miguel-Ángel Rodríguez-Pérez
Format: Article
Language:English
Published: MDPI AG 2022-01-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/15/1/381
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author Mercedes Santiago-Calvo
María Carracedo-Pérez
María Luisa Puertas
Antonio Esteban-Cubillo
Julio Santaren
Fernando Villafañe
Miguel-Ángel Rodríguez-Pérez
author_facet Mercedes Santiago-Calvo
María Carracedo-Pérez
María Luisa Puertas
Antonio Esteban-Cubillo
Julio Santaren
Fernando Villafañe
Miguel-Ángel Rodríguez-Pérez
author_sort Mercedes Santiago-Calvo
collection DOAJ
description In the present study, a promising flame retardant consisting of 80 wt% silane-modified nanosepiolites functionalized with 20 wt% graphite (SFG) is used to obtain a synergistic effect principally focussed on the thermal stability of water-blown rigid polyurethane (RPU) foams. Density, microcellular structure, thermal stability and thermal conductivity are examined for RPU foams reinforced with different contents of SFG (0, as reference material, 2, 4 and 6 wt%). The sample with 6 wt% SFG presents a slightly thermal stability improvement, although its cellular structure is deteriorated in comparison with the reference material. Furthermore, the influence of SFG particles on chemical reactions during the foaming process is studied by FTIR spectroscopy. The information obtained from the chemical reactions and from isocyanate consumption is used to optimize the formulation of the foam with 6 wt% SFG. Additionally, in order to determine the effects of functionalization on SFG, foams containing only silane-modified nanosepiolites, only graphite, or silane-modified nanosepiolites and graphite added separately are studied here as well. In conclusion, the inclusion of SFG in RPU foams allows the best performance to be achieved.
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spelling doaj.art-bb71d4cc1ec347a1b9bb1eedd22e50452023-11-23T11:52:22ZengMDPI AGMaterials1996-19442022-01-0115138110.3390/ma15010381Characterization and Properties of Water-Blown Rigid Polyurethane Foams Reinforced with Silane-Modified Nanosepiolites Functionalized with GraphiteMercedes Santiago-Calvo0María Carracedo-Pérez1María Luisa Puertas2Antonio Esteban-Cubillo3Julio Santaren4Fernando Villafañe5Miguel-Ángel Rodríguez-Pérez6Cellular Materials Laboratory (CellMat), Condensed Matter Physics Department, Faculty of Science, Campus Miguel Delibes, University of Valladolid, Paseo de Belén 7, 47011 Valladolid, SpainCellular Materials Laboratory (CellMat), Condensed Matter Physics Department, Faculty of Science, Campus Miguel Delibes, University of Valladolid, Paseo de Belén 7, 47011 Valladolid, SpainResearch and Development Department, Tolsa S. A., Carretera de Madrid a Rivas Jarama, 35, 28031 Madrid, SpainResearch and Development Department, Tolsa S. A., Carretera de Madrid a Rivas Jarama, 35, 28031 Madrid, SpainResearch and Development Department, Tolsa S. A., Carretera de Madrid a Rivas Jarama, 35, 28031 Madrid, SpainGIR MIOMeT-IU Cinquima-Química Inorgánica, Faculty of Science, Campus Miguel Delibes, University of Valladolid, Paseo de Belén 7, 47011 Valladolid, SpainCellular Materials Laboratory (CellMat), Condensed Matter Physics Department, Faculty of Science, Campus Miguel Delibes, University of Valladolid, Paseo de Belén 7, 47011 Valladolid, SpainIn the present study, a promising flame retardant consisting of 80 wt% silane-modified nanosepiolites functionalized with 20 wt% graphite (SFG) is used to obtain a synergistic effect principally focussed on the thermal stability of water-blown rigid polyurethane (RPU) foams. Density, microcellular structure, thermal stability and thermal conductivity are examined for RPU foams reinforced with different contents of SFG (0, as reference material, 2, 4 and 6 wt%). The sample with 6 wt% SFG presents a slightly thermal stability improvement, although its cellular structure is deteriorated in comparison with the reference material. Furthermore, the influence of SFG particles on chemical reactions during the foaming process is studied by FTIR spectroscopy. The information obtained from the chemical reactions and from isocyanate consumption is used to optimize the formulation of the foam with 6 wt% SFG. Additionally, in order to determine the effects of functionalization on SFG, foams containing only silane-modified nanosepiolites, only graphite, or silane-modified nanosepiolites and graphite added separately are studied here as well. In conclusion, the inclusion of SFG in RPU foams allows the best performance to be achieved.https://www.mdpi.com/1996-1944/15/1/381flame retardantpolyurethane foamthermal stabilitynanosepiolitesgraphite
spellingShingle Mercedes Santiago-Calvo
María Carracedo-Pérez
María Luisa Puertas
Antonio Esteban-Cubillo
Julio Santaren
Fernando Villafañe
Miguel-Ángel Rodríguez-Pérez
Characterization and Properties of Water-Blown Rigid Polyurethane Foams Reinforced with Silane-Modified Nanosepiolites Functionalized with Graphite
Materials
flame retardant
polyurethane foam
thermal stability
nanosepiolites
graphite
title Characterization and Properties of Water-Blown Rigid Polyurethane Foams Reinforced with Silane-Modified Nanosepiolites Functionalized with Graphite
title_full Characterization and Properties of Water-Blown Rigid Polyurethane Foams Reinforced with Silane-Modified Nanosepiolites Functionalized with Graphite
title_fullStr Characterization and Properties of Water-Blown Rigid Polyurethane Foams Reinforced with Silane-Modified Nanosepiolites Functionalized with Graphite
title_full_unstemmed Characterization and Properties of Water-Blown Rigid Polyurethane Foams Reinforced with Silane-Modified Nanosepiolites Functionalized with Graphite
title_short Characterization and Properties of Water-Blown Rigid Polyurethane Foams Reinforced with Silane-Modified Nanosepiolites Functionalized with Graphite
title_sort characterization and properties of water blown rigid polyurethane foams reinforced with silane modified nanosepiolites functionalized with graphite
topic flame retardant
polyurethane foam
thermal stability
nanosepiolites
graphite
url https://www.mdpi.com/1996-1944/15/1/381
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