Enhancing significantly the strength and tribological response of Al7075 alloy using nano-ZrO2 reinforcement

Ball milling is an effective method for developing a homogenous and refined microstructure for composites. In this study, we synthesized ultrahigh strength Al7075/xZrO2 alloy nanocomposites. These nanocomposites were specially fabricated by the in-situ powder metallurgy technique from high-purity el...

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Main Authors: Vivek Sharma, Ashis Mallick, Manoj Gupta
Format: Article
Language:English
Published: Elsevier 2023-11-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785423029332
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author Vivek Sharma
Ashis Mallick
Manoj Gupta
author_facet Vivek Sharma
Ashis Mallick
Manoj Gupta
author_sort Vivek Sharma
collection DOAJ
description Ball milling is an effective method for developing a homogenous and refined microstructure for composites. In this study, we synthesized ultrahigh strength Al7075/xZrO2 alloy nanocomposites. These nanocomposites were specially fabricated by the in-situ powder metallurgy technique from high-purity elemental powders through a multi-step process, which included ball milling, uniaxial cold compaction, traditional sintering in an inert atmosphere, and hot extrusion. The ZrO2 nanoparticles with varying volume percentages (x vol.% = 0, 1.25, 2.53, 3.84, and 5.19) were used as a reinforcement. Ball milling was performed to mechanically alloy the elemental powders that reduce the grain size of the powder and homogeneously disperse the nano ZrO2 in the matrix. The physical, mechanical, microstructural, and tribological properties of the nanocomposites were determined. The results showed that adding 2.53 vol.% ZrO2 nanoparticles considerably improved the mechanical and tribological properties. The tensile strength and yield strength of the 2.53 vol.% alloy nanocomposites increased significantly. The wear resistance of the nanocomposite increased up to 5.19 vol.% ZrO2. The results obtained from the newly developed composites were compared with those of Al7075 alloy composites produced earlier.
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spelling doaj.art-bb8c238f19924bd8a7deb2887b2641542024-02-21T05:28:11ZengElsevierJournal of Materials Research and Technology2238-78542023-11-012772807292Enhancing significantly the strength and tribological response of Al7075 alloy using nano-ZrO2 reinforcementVivek Sharma0Ashis Mallick1Manoj Gupta2Department of Mechanical Engineering, Indian Institute of Technology (ISM.) Dhanbad, 8260004, IndiaDepartment of Mechanical Engineering, Indian Institute of Technology (ISM.) Dhanbad, 8260004, India; Corresponding author.Department of Mechanical Engineering, National University of Singapore, 9 Engineering Drive 1, 117576, SingaporeBall milling is an effective method for developing a homogenous and refined microstructure for composites. In this study, we synthesized ultrahigh strength Al7075/xZrO2 alloy nanocomposites. These nanocomposites were specially fabricated by the in-situ powder metallurgy technique from high-purity elemental powders through a multi-step process, which included ball milling, uniaxial cold compaction, traditional sintering in an inert atmosphere, and hot extrusion. The ZrO2 nanoparticles with varying volume percentages (x vol.% = 0, 1.25, 2.53, 3.84, and 5.19) were used as a reinforcement. Ball milling was performed to mechanically alloy the elemental powders that reduce the grain size of the powder and homogeneously disperse the nano ZrO2 in the matrix. The physical, mechanical, microstructural, and tribological properties of the nanocomposites were determined. The results showed that adding 2.53 vol.% ZrO2 nanoparticles considerably improved the mechanical and tribological properties. The tensile strength and yield strength of the 2.53 vol.% alloy nanocomposites increased significantly. The wear resistance of the nanocomposite increased up to 5.19 vol.% ZrO2. The results obtained from the newly developed composites were compared with those of Al7075 alloy composites produced earlier.http://www.sciencedirect.com/science/article/pii/S2238785423029332Al7075 alloyNanocompositeMicrostructureTensile propertiesWear properties
spellingShingle Vivek Sharma
Ashis Mallick
Manoj Gupta
Enhancing significantly the strength and tribological response of Al7075 alloy using nano-ZrO2 reinforcement
Journal of Materials Research and Technology
Al7075 alloy
Nanocomposite
Microstructure
Tensile properties
Wear properties
title Enhancing significantly the strength and tribological response of Al7075 alloy using nano-ZrO2 reinforcement
title_full Enhancing significantly the strength and tribological response of Al7075 alloy using nano-ZrO2 reinforcement
title_fullStr Enhancing significantly the strength and tribological response of Al7075 alloy using nano-ZrO2 reinforcement
title_full_unstemmed Enhancing significantly the strength and tribological response of Al7075 alloy using nano-ZrO2 reinforcement
title_short Enhancing significantly the strength and tribological response of Al7075 alloy using nano-ZrO2 reinforcement
title_sort enhancing significantly the strength and tribological response of al7075 alloy using nano zro2 reinforcement
topic Al7075 alloy
Nanocomposite
Microstructure
Tensile properties
Wear properties
url http://www.sciencedirect.com/science/article/pii/S2238785423029332
work_keys_str_mv AT viveksharma enhancingsignificantlythestrengthandtribologicalresponseofal7075alloyusingnanozro2reinforcement
AT ashismallick enhancingsignificantlythestrengthandtribologicalresponseofal7075alloyusingnanozro2reinforcement
AT manojgupta enhancingsignificantlythestrengthandtribologicalresponseofal7075alloyusingnanozro2reinforcement