Solar-assisted hybrid oil heating system for heavy refinery products storage

The purpose of this study is to investigate the potential use of solar energy within an oil refinery to reduce its fossil fuel consumption and greenhouse gas emissions. A validated ASPEN HYSYS model was used to investigate the products produced from heavy crude oil in the refinery. Using TRNSYS soft...

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Main Authors: Naseer Ahmad Khan, Asif Hussain Khoja, Naveed Ahmed, Fahid Riaz, Mariam Mahmood, Majid Ali, M.A. Kalam, M.A. Mujtaba
Format: Article
Language:English
Published: Elsevier 2023-09-01
Series:Case Studies in Thermal Engineering
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2214157X23005828
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author Naseer Ahmad Khan
Asif Hussain Khoja
Naveed Ahmed
Fahid Riaz
Mariam Mahmood
Majid Ali
M.A. Kalam
M.A. Mujtaba
author_facet Naseer Ahmad Khan
Asif Hussain Khoja
Naveed Ahmed
Fahid Riaz
Mariam Mahmood
Majid Ali
M.A. Kalam
M.A. Mujtaba
author_sort Naseer Ahmad Khan
collection DOAJ
description The purpose of this study is to investigate the potential use of solar energy within an oil refinery to reduce its fossil fuel consumption and greenhouse gas emissions. A validated ASPEN HYSYS model was used to investigate the products produced from heavy crude oil in the refinery. Using TRNSYS software, the proposed Parabolic Trough Collector (PTC)-based solar heating system paired with the boiler is modelled. Sensible thermal energy storage (TES) system is integrated into the refinery's process heating to handle the intermittent nature of solar energy. It was discovered that 463 m2 of the PTC area coupled with a 15000-L TES tank can result in a maximum life cycle cost savings of 21.046 thousand USD for an annual heat supply of 116,944 MWh to generate steam at a temperature of 200–220 °C. In the proposed hybrid heating system, the yearly solar fraction is determined to be 26.99% and the payback period is 8.77 years with the average solar irradiance of 900 W/m2. In addition, the system can yearly reduce greenhouse gas (GHG) emissions by about 34.045 tonnes of CO2 equivalents.
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spelling doaj.art-bb9ae47dc2e746459f1e71e187e6e7b32023-09-01T05:01:40ZengElsevierCase Studies in Thermal Engineering2214-157X2023-09-0149103276Solar-assisted hybrid oil heating system for heavy refinery products storageNaseer Ahmad Khan0Asif Hussain Khoja1Naveed Ahmed2Fahid Riaz3Mariam Mahmood4Majid Ali5M.A. Kalam6M.A. Mujtaba7Department of Thermal Energy Engineering, U.S.-Pakistan Centre for Advanced Studies in Energy (USPCAS-E), National University of Sciences & Technology (NUST), Sector H-12, Islamabad, 44000, PakistanDepartment of Thermal Energy Engineering, U.S.-Pakistan Centre for Advanced Studies in Energy (USPCAS-E), National University of Sciences & Technology (NUST), Sector H-12, Islamabad, 44000, Pakistan; Corresponding author.Department of Thermal Energy Engineering, U.S.-Pakistan Centre for Advanced Studies in Energy (USPCAS-E), National University of Sciences & Technology (NUST), Sector H-12, Islamabad, 44000, Pakistan; Department of Energy and Petroleum Engineering, Universitet I Stavanger, 4021, Stavanger, Norway; Corresponding author. Department of Thermal Energy Engineering, U.S.-Pakistan Centre for Advanced Studies in Energy (USPCAS-E), National University of Sciences & Technology (NUST), Sector H-12, Islamabad, 44000, Pakistan.Mechanical Engineering Department, Abu Dhabi University, Abu Dhabi, P.O. Box 59911, United Arab Emirates; Corresponding author. Mechanical Engineering Department, Abu Dhabi University, Abu Dhabi, P.O. Box 59911, United Arab Emirates.Department of Thermal Energy Engineering, U.S.-Pakistan Centre for Advanced Studies in Energy (USPCAS-E), National University of Sciences & Technology (NUST), Sector H-12, Islamabad, 44000, PakistanDepartment of Thermal Energy Engineering, U.S.-Pakistan Centre for Advanced Studies in Energy (USPCAS-E), National University of Sciences & Technology (NUST), Sector H-12, Islamabad, 44000, PakistanSchool of Civil and Environmental Engineering, University of Technology Sydney, Ultimo, NSW, AustraliaDepartment of Mechanical Engineering, University of Engineering and Technology (New Campus), Lahore, 54890, PakistanThe purpose of this study is to investigate the potential use of solar energy within an oil refinery to reduce its fossil fuel consumption and greenhouse gas emissions. A validated ASPEN HYSYS model was used to investigate the products produced from heavy crude oil in the refinery. Using TRNSYS software, the proposed Parabolic Trough Collector (PTC)-based solar heating system paired with the boiler is modelled. Sensible thermal energy storage (TES) system is integrated into the refinery's process heating to handle the intermittent nature of solar energy. It was discovered that 463 m2 of the PTC area coupled with a 15000-L TES tank can result in a maximum life cycle cost savings of 21.046 thousand USD for an annual heat supply of 116,944 MWh to generate steam at a temperature of 200–220 °C. In the proposed hybrid heating system, the yearly solar fraction is determined to be 26.99% and the payback period is 8.77 years with the average solar irradiance of 900 W/m2. In addition, the system can yearly reduce greenhouse gas (GHG) emissions by about 34.045 tonnes of CO2 equivalents.http://www.sciencedirect.com/science/article/pii/S2214157X23005828Oil refineryParabolic trough collectorThermal energy storageGHG mitigationEconomic feasibilitySolar fraction
spellingShingle Naseer Ahmad Khan
Asif Hussain Khoja
Naveed Ahmed
Fahid Riaz
Mariam Mahmood
Majid Ali
M.A. Kalam
M.A. Mujtaba
Solar-assisted hybrid oil heating system for heavy refinery products storage
Case Studies in Thermal Engineering
Oil refinery
Parabolic trough collector
Thermal energy storage
GHG mitigation
Economic feasibility
Solar fraction
title Solar-assisted hybrid oil heating system for heavy refinery products storage
title_full Solar-assisted hybrid oil heating system for heavy refinery products storage
title_fullStr Solar-assisted hybrid oil heating system for heavy refinery products storage
title_full_unstemmed Solar-assisted hybrid oil heating system for heavy refinery products storage
title_short Solar-assisted hybrid oil heating system for heavy refinery products storage
title_sort solar assisted hybrid oil heating system for heavy refinery products storage
topic Oil refinery
Parabolic trough collector
Thermal energy storage
GHG mitigation
Economic feasibility
Solar fraction
url http://www.sciencedirect.com/science/article/pii/S2214157X23005828
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AT naveedahmed solarassistedhybridoilheatingsystemforheavyrefineryproductsstorage
AT fahidriaz solarassistedhybridoilheatingsystemforheavyrefineryproductsstorage
AT mariammahmood solarassistedhybridoilheatingsystemforheavyrefineryproductsstorage
AT majidali solarassistedhybridoilheatingsystemforheavyrefineryproductsstorage
AT makalam solarassistedhybridoilheatingsystemforheavyrefineryproductsstorage
AT mamujtaba solarassistedhybridoilheatingsystemforheavyrefineryproductsstorage