Effect of Different Workscope Strategies on Wind Turbine Gearbox Life Cycle Repair Costs

The wind turbine industry is beginning to establish orthodoxies governing the repair of gearboxes, including policies governing the replacement of bearings during gearbox heavy maintenance events. Some maintainers recommend replacing all of the bearings, every time, regardless of condition or age. A...

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Main Authors: D. Crowley, A. Lesmerises
Format: Article
Language:English
Published: The Prognostics and Health Management Society 2013-01-01
Series:International Journal of Prognostics and Health Management
Subjects:
Online Access:http://www.phmsociety.org/sites/phmsociety.org/files/phm_submission/2013/ijphm_13_017.pdf
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author D. Crowley
A. Lesmerises
author_facet D. Crowley
A. Lesmerises
author_sort D. Crowley
collection DOAJ
description The wind turbine industry is beginning to establish orthodoxies governing the repair of gearboxes, including policies governing the replacement of bearings during gearbox heavy maintenance events. Some maintainers recommend replacing all of the bearings, every time, regardless of condition or age. At the same time, others prefer to only replace the failed bearing. The former rationale achieves availability by spending more money than absolutely necessary; the latter sacrifices reliability in exchange for a lower shop visit cost. Even though neither approach results in the lowest Life Cycle Cost, no standard practice has yet been implemented to methodically determine what would be the best approach. Furthermore, as gearboxes approach the end of their planned service lives, a different strategy may be called-for. This paper presents an example of using a reliability-based statistical analysis to determine which strategy will yield the lowest Life Cycle Cost for wind turbine gearboxes.
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spelling doaj.art-bbf2f3340b064606bbc35164b4de03fe2022-12-21T22:05:02ZengThe Prognostics and Health Management SocietyInternational Journal of Prognostics and Health Management2153-26482013-01-014Sp2154160Effect of Different Workscope Strategies on Wind Turbine Gearbox Life Cycle Repair CostsD. CrowleyA. LesmerisesThe wind turbine industry is beginning to establish orthodoxies governing the repair of gearboxes, including policies governing the replacement of bearings during gearbox heavy maintenance events. Some maintainers recommend replacing all of the bearings, every time, regardless of condition or age. At the same time, others prefer to only replace the failed bearing. The former rationale achieves availability by spending more money than absolutely necessary; the latter sacrifices reliability in exchange for a lower shop visit cost. Even though neither approach results in the lowest Life Cycle Cost, no standard practice has yet been implemented to methodically determine what would be the best approach. Furthermore, as gearboxes approach the end of their planned service lives, a different strategy may be called-for. This paper presents an example of using a reliability-based statistical analysis to determine which strategy will yield the lowest Life Cycle Cost for wind turbine gearboxes.http://www.phmsociety.org/sites/phmsociety.org/files/phm_submission/2013/ijphm_13_017.pdfworkscopelife cycle costmaintenanceoptimization
spellingShingle D. Crowley
A. Lesmerises
Effect of Different Workscope Strategies on Wind Turbine Gearbox Life Cycle Repair Costs
International Journal of Prognostics and Health Management
workscope
life cycle cost
maintenance
optimization
title Effect of Different Workscope Strategies on Wind Turbine Gearbox Life Cycle Repair Costs
title_full Effect of Different Workscope Strategies on Wind Turbine Gearbox Life Cycle Repair Costs
title_fullStr Effect of Different Workscope Strategies on Wind Turbine Gearbox Life Cycle Repair Costs
title_full_unstemmed Effect of Different Workscope Strategies on Wind Turbine Gearbox Life Cycle Repair Costs
title_short Effect of Different Workscope Strategies on Wind Turbine Gearbox Life Cycle Repair Costs
title_sort effect of different workscope strategies on wind turbine gearbox life cycle repair costs
topic workscope
life cycle cost
maintenance
optimization
url http://www.phmsociety.org/sites/phmsociety.org/files/phm_submission/2013/ijphm_13_017.pdf
work_keys_str_mv AT dcrowley effectofdifferentworkscopestrategiesonwindturbinegearboxlifecyclerepaircosts
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