Process Maximization of Salt Free Reactive Dyeing on Cotton using Taguchi Approach

This study optimized the salt free reactive dyeing process using the Taguchi approach. Dyeing of cotton fabric with reactive dyes is popular because of its bright and brilliant color in various shade ranges. Cationization with ALBAFIX-WFF and the dyeing process on cotton fabric was carried out using...

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Main Author: Shekh Md. Mamun Kabir
Format: Article
Language:English
Published: North Carolina State University 2023-05-01
Series:BioResources
Subjects:
Online Access:https://ojs.cnr.ncsu.edu/index.php/BRJ/article/view/22400
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author Shekh Md. Mamun Kabir
author_facet Shekh Md. Mamun Kabir
author_sort Shekh Md. Mamun Kabir
collection DOAJ
description This study optimized the salt free reactive dyeing process using the Taguchi approach. Dyeing of cotton fabric with reactive dyes is popular because of its bright and brilliant color in various shade ranges. Cationization with ALBAFIX-WFF and the dyeing process on cotton fabric was carried out using the exhaust method. To determine the optimum process conditions, two types of multiple characteristic parameters, including the single characteristic value conversion method and the process maximization method, were used on the basis of color strength (K/S) and wash fastness. The single characteristic value conversion method confirmed that the optimum process condition was a cationization temperature of 40 °C and a dyeing pH of 11. Most importantly, the optimal conditions were confirmed by the process maximization method as a concentration of ALBAFIX-WFF 30 g/L, cationization temperature at 80 °C, dyeing pH 12, and material-to-liquor ratio (M:L) of 1:5.  More suitable dyeing properties are also achieved by the process maximization method.
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spelling doaj.art-bc298115ed7445dba0c686f8f44d1cfc2023-06-27T15:57:15ZengNorth Carolina State UniversityBioResources1930-21262023-05-0118345434557406Process Maximization of Salt Free Reactive Dyeing on Cotton using Taguchi ApproachShekh Md. Mamun Kabir0https://orcid.org/0000-0001-6656-7796Department of Wet Process Engineering, Bangladesh University of Textiles, Tejgaon, Dhaka-1208, BangladeshThis study optimized the salt free reactive dyeing process using the Taguchi approach. Dyeing of cotton fabric with reactive dyes is popular because of its bright and brilliant color in various shade ranges. Cationization with ALBAFIX-WFF and the dyeing process on cotton fabric was carried out using the exhaust method. To determine the optimum process conditions, two types of multiple characteristic parameters, including the single characteristic value conversion method and the process maximization method, were used on the basis of color strength (K/S) and wash fastness. The single characteristic value conversion method confirmed that the optimum process condition was a cationization temperature of 40 °C and a dyeing pH of 11. Most importantly, the optimal conditions were confirmed by the process maximization method as a concentration of ALBAFIX-WFF 30 g/L, cationization temperature at 80 °C, dyeing pH 12, and material-to-liquor ratio (M:L) of 1:5.  More suitable dyeing properties are also achieved by the process maximization method.https://ojs.cnr.ncsu.edu/index.php/BRJ/article/view/22400reactive dyessalt free dyeingtaguchi methodcolor strengthwash fastness
spellingShingle Shekh Md. Mamun Kabir
Process Maximization of Salt Free Reactive Dyeing on Cotton using Taguchi Approach
BioResources
reactive dyes
salt free dyeing
taguchi method
color strength
wash fastness
title Process Maximization of Salt Free Reactive Dyeing on Cotton using Taguchi Approach
title_full Process Maximization of Salt Free Reactive Dyeing on Cotton using Taguchi Approach
title_fullStr Process Maximization of Salt Free Reactive Dyeing on Cotton using Taguchi Approach
title_full_unstemmed Process Maximization of Salt Free Reactive Dyeing on Cotton using Taguchi Approach
title_short Process Maximization of Salt Free Reactive Dyeing on Cotton using Taguchi Approach
title_sort process maximization of salt free reactive dyeing on cotton using taguchi approach
topic reactive dyes
salt free dyeing
taguchi method
color strength
wash fastness
url https://ojs.cnr.ncsu.edu/index.php/BRJ/article/view/22400
work_keys_str_mv AT shekhmdmamunkabir processmaximizationofsaltfreereactivedyeingoncottonusingtaguchiapproach