Optimizing thermoelectric generators based on Mg2(Si, Sn) alloys through numerical simulations

Thermoelectric generator (TEG) that works in medium and high temperature ranges has appeared as a necessity in combating with the waste heat management from various industries. Therefore, design of TEG with thermoelectric materials capable to exhibit high capacity for thermoelectric power generation...

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Main Authors: Divija Pandel, Amit Kumar Singh, Malay Kumar Banerjee, Ritesh Gupta
Format: Article
Language:English
Published: Elsevier 2021-09-01
Series:Energy Conversion and Management: X
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2590174521000222
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author Divija Pandel
Amit Kumar Singh
Malay Kumar Banerjee
Ritesh Gupta
author_facet Divija Pandel
Amit Kumar Singh
Malay Kumar Banerjee
Ritesh Gupta
author_sort Divija Pandel
collection DOAJ
description Thermoelectric generator (TEG) that works in medium and high temperature ranges has appeared as a necessity in combating with the waste heat management from various industries. Therefore, design of TEG with thermoelectric materials capable to exhibit high capacity for thermoelectric power generation is of emerging technological interest. It is known that alloys based on Mg2(Si, Sn) and PbTe thermoelectric materials are best suited for the intermediate temperature scale (400–900 K). For constructing a TEG, higher manganese silicides (HMS) are often used for integration with n-type Mg2X (Si, Ge, Sn) alloys. The thermo-mechanical property-mismatch reasons out the option for such a combination in fabrication of a sustainable thermoelectric generator. This makes one focus on evolving a generation system that comprises of both n- and p-type thermo elements prepared from suitable Mg2X (Si, Ge, Sn) alloys. The present research analyses the feasibility of designing a Mg2 (Si, Sn) alloy based thermoelectric generator by modeling approach. It presents a comprehensive take on the effect of thermoelectric leg dimensions and contact resistances on the output voltage, output power and efficiency, with alteration in the operating temperature span. The COMSOL modeling results indicate that the power output reduces considerably with increment in the thermoelectric leg length, while the conversion efficiency enhances. Contrarily, augmenting the cross-sectional area of a thermoelectric leg follows an opposite trend i.e., it increases the power output and decreases the conversion efficiency. The power output and the conversion efficiency values diminish when contact resistances are considered in the modeling study. This study also incorporates an efficient heat exchanger system including contact resistances and conductive and convective heat losses for accurate estimation of power output and efficiency of the optimized TEG module.
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spelling doaj.art-bc3938346b1d49b6a2511320875920db2022-12-21T22:08:16ZengElsevierEnergy Conversion and Management: X2590-17452021-09-0111100097Optimizing thermoelectric generators based on Mg2(Si, Sn) alloys through numerical simulationsDivija Pandel0Amit Kumar Singh1Malay Kumar Banerjee2Ritesh Gupta3Materials Research Centre, Malaviya National Institute of Technology, Jaipur 302017, India; Corresponding author at: Materials Research Centre, Malaviya National Institute of Technology, J.L.N. Marg, Jaipur, Rajasthan 302017, India.Materials Research Centre, Malaviya National Institute of Technology, Jaipur 302017, India; Department of Mechanical Engineering, Malaviya National Institute of Technology, Jaipur 302017, IndiaSuresh Gyan Vihar University, Jaipur 302017, IndiaDepartment of Metallurgical & Materials Engineering, Malaviya National Institute of Technology, Jaipur 302017, IndiaThermoelectric generator (TEG) that works in medium and high temperature ranges has appeared as a necessity in combating with the waste heat management from various industries. Therefore, design of TEG with thermoelectric materials capable to exhibit high capacity for thermoelectric power generation is of emerging technological interest. It is known that alloys based on Mg2(Si, Sn) and PbTe thermoelectric materials are best suited for the intermediate temperature scale (400–900 K). For constructing a TEG, higher manganese silicides (HMS) are often used for integration with n-type Mg2X (Si, Ge, Sn) alloys. The thermo-mechanical property-mismatch reasons out the option for such a combination in fabrication of a sustainable thermoelectric generator. This makes one focus on evolving a generation system that comprises of both n- and p-type thermo elements prepared from suitable Mg2X (Si, Ge, Sn) alloys. The present research analyses the feasibility of designing a Mg2 (Si, Sn) alloy based thermoelectric generator by modeling approach. It presents a comprehensive take on the effect of thermoelectric leg dimensions and contact resistances on the output voltage, output power and efficiency, with alteration in the operating temperature span. The COMSOL modeling results indicate that the power output reduces considerably with increment in the thermoelectric leg length, while the conversion efficiency enhances. Contrarily, augmenting the cross-sectional area of a thermoelectric leg follows an opposite trend i.e., it increases the power output and decreases the conversion efficiency. The power output and the conversion efficiency values diminish when contact resistances are considered in the modeling study. This study also incorporates an efficient heat exchanger system including contact resistances and conductive and convective heat losses for accurate estimation of power output and efficiency of the optimized TEG module.http://www.sciencedirect.com/science/article/pii/S2590174521000222Thermoelectric generatorsConversion efficiencyOutput powerGeometric dimensionsContact resistancesHeat sink
spellingShingle Divija Pandel
Amit Kumar Singh
Malay Kumar Banerjee
Ritesh Gupta
Optimizing thermoelectric generators based on Mg2(Si, Sn) alloys through numerical simulations
Energy Conversion and Management: X
Thermoelectric generators
Conversion efficiency
Output power
Geometric dimensions
Contact resistances
Heat sink
title Optimizing thermoelectric generators based on Mg2(Si, Sn) alloys through numerical simulations
title_full Optimizing thermoelectric generators based on Mg2(Si, Sn) alloys through numerical simulations
title_fullStr Optimizing thermoelectric generators based on Mg2(Si, Sn) alloys through numerical simulations
title_full_unstemmed Optimizing thermoelectric generators based on Mg2(Si, Sn) alloys through numerical simulations
title_short Optimizing thermoelectric generators based on Mg2(Si, Sn) alloys through numerical simulations
title_sort optimizing thermoelectric generators based on mg2 si sn alloys through numerical simulations
topic Thermoelectric generators
Conversion efficiency
Output power
Geometric dimensions
Contact resistances
Heat sink
url http://www.sciencedirect.com/science/article/pii/S2590174521000222
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AT amitkumarsingh optimizingthermoelectricgeneratorsbasedonmg2sisnalloysthroughnumericalsimulations
AT malaykumarbanerjee optimizingthermoelectricgeneratorsbasedonmg2sisnalloysthroughnumericalsimulations
AT riteshgupta optimizingthermoelectricgeneratorsbasedonmg2sisnalloysthroughnumericalsimulations