On the Polygonal Wear Evolution of Heavy-Haul Locomotive Wheels due to Wheel/Rail Flexibility and Its Mitigation Measures

Abstract Wheel polygonal wear can immensely worsen wheel/rail interactions and vibration performances of the train and track, and ultimately, lead to the shortening of service life of railway components. At present, wheel/rail medium- or high-frequency frictional interactions are perceived as an ess...

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Main Authors: Yunfan Yang, Feifan Chai, Pengfei Liu, Liang Ling, Kaiyun Wang, Wanming Zhai
Format: Article
Language:English
Published: SpringerOpen 2024-02-01
Series:Chinese Journal of Mechanical Engineering
Subjects:
Online Access:https://doi.org/10.1186/s10033-024-01001-z
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author Yunfan Yang
Feifan Chai
Pengfei Liu
Liang Ling
Kaiyun Wang
Wanming Zhai
author_facet Yunfan Yang
Feifan Chai
Pengfei Liu
Liang Ling
Kaiyun Wang
Wanming Zhai
author_sort Yunfan Yang
collection DOAJ
description Abstract Wheel polygonal wear can immensely worsen wheel/rail interactions and vibration performances of the train and track, and ultimately, lead to the shortening of service life of railway components. At present, wheel/rail medium- or high-frequency frictional interactions are perceived as an essential reason of the high-order polygonal wear of railway wheels, which are potentially resulted by the flexible deformations of the train/track system or other external excitations. In this work, the effect of wheel/rail flexibility on polygonal wear evolution of heavy-haul locomotive wheels is explored with aid of the long-term wheel polygonal wear evolution simulations, in which different flexible modeling of the heavy-haul wheel/rail coupled system is implemented. Further, the mitigation measures for the polygonal wear of heavy-haul locomotive wheels are discussed. The results point out that the evolution of polygonal wear of heavy-haul locomotive wheels can be veritably simulated with consideration of the flexible effect of both wheelset and rails. Execution of mixed-line operation of heavy-haul trains and application of multi-cut wheel re-profiling can effectively reduce the development of wheel polygonal wear. This research can provide a deep-going understanding of polygonal wear evolution mechanism of heavy-haul locomotive wheels and its mitigation measures.
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spelling doaj.art-bc680e56a6404472954b219dd87280012024-03-05T17:54:13ZengSpringerOpenChinese Journal of Mechanical Engineering2192-82582024-02-0137112210.1186/s10033-024-01001-zOn the Polygonal Wear Evolution of Heavy-Haul Locomotive Wheels due to Wheel/Rail Flexibility and Its Mitigation MeasuresYunfan Yang0Feifan Chai1Pengfei Liu2Liang Ling3Kaiyun Wang4Wanming Zhai5State Key Laboratory of Mechanical Behavior and System Safety of Traffic Engineering Structures, Shijiazhuang Tiedao UniversityState Key Laboratory of Rail Transit Vehicle System, Southwest Jiaotong UniversityState Key Laboratory of Mechanical Behavior and System Safety of Traffic Engineering Structures, Shijiazhuang Tiedao UniversityState Key Laboratory of Rail Transit Vehicle System, Southwest Jiaotong UniversityState Key Laboratory of Rail Transit Vehicle System, Southwest Jiaotong UniversityState Key Laboratory of Rail Transit Vehicle System, Southwest Jiaotong UniversityAbstract Wheel polygonal wear can immensely worsen wheel/rail interactions and vibration performances of the train and track, and ultimately, lead to the shortening of service life of railway components. At present, wheel/rail medium- or high-frequency frictional interactions are perceived as an essential reason of the high-order polygonal wear of railway wheels, which are potentially resulted by the flexible deformations of the train/track system or other external excitations. In this work, the effect of wheel/rail flexibility on polygonal wear evolution of heavy-haul locomotive wheels is explored with aid of the long-term wheel polygonal wear evolution simulations, in which different flexible modeling of the heavy-haul wheel/rail coupled system is implemented. Further, the mitigation measures for the polygonal wear of heavy-haul locomotive wheels are discussed. The results point out that the evolution of polygonal wear of heavy-haul locomotive wheels can be veritably simulated with consideration of the flexible effect of both wheelset and rails. Execution of mixed-line operation of heavy-haul trains and application of multi-cut wheel re-profiling can effectively reduce the development of wheel polygonal wear. This research can provide a deep-going understanding of polygonal wear evolution mechanism of heavy-haul locomotive wheels and its mitigation measures.https://doi.org/10.1186/s10033-024-01001-zHeavy-haul locomotiveWheel polygonal wearWheel/rail flexibilityLong-term polygonal wear evolutionMitigation measures
spellingShingle Yunfan Yang
Feifan Chai
Pengfei Liu
Liang Ling
Kaiyun Wang
Wanming Zhai
On the Polygonal Wear Evolution of Heavy-Haul Locomotive Wheels due to Wheel/Rail Flexibility and Its Mitigation Measures
Chinese Journal of Mechanical Engineering
Heavy-haul locomotive
Wheel polygonal wear
Wheel/rail flexibility
Long-term polygonal wear evolution
Mitigation measures
title On the Polygonal Wear Evolution of Heavy-Haul Locomotive Wheels due to Wheel/Rail Flexibility and Its Mitigation Measures
title_full On the Polygonal Wear Evolution of Heavy-Haul Locomotive Wheels due to Wheel/Rail Flexibility and Its Mitigation Measures
title_fullStr On the Polygonal Wear Evolution of Heavy-Haul Locomotive Wheels due to Wheel/Rail Flexibility and Its Mitigation Measures
title_full_unstemmed On the Polygonal Wear Evolution of Heavy-Haul Locomotive Wheels due to Wheel/Rail Flexibility and Its Mitigation Measures
title_short On the Polygonal Wear Evolution of Heavy-Haul Locomotive Wheels due to Wheel/Rail Flexibility and Its Mitigation Measures
title_sort on the polygonal wear evolution of heavy haul locomotive wheels due to wheel rail flexibility and its mitigation measures
topic Heavy-haul locomotive
Wheel polygonal wear
Wheel/rail flexibility
Long-term polygonal wear evolution
Mitigation measures
url https://doi.org/10.1186/s10033-024-01001-z
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