Surface Roughness Prediction Using Circular Interpolation Based on Artificial Neural Network in Milling Operation

This paper presents a method togenerate tool path and get G-codes for complex shapes depending on mathematical equations without using the package programs that use linear interpolation. Circular interpolation (G02, and G03) were used to generate tool path. This needs to define the tool radius and r...

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Main Authors: Maan Aabid Tawfiq, Ahmed A.A. Duroobi, Safaa K. Ghazi
Format: Article
Language:English
Published: Unviversity of Technology- Iraq 2016-05-01
Series:Engineering and Technology Journal
Subjects:
Online Access:https://etj.uotechnology.edu.iq/article_113119_23fcd7dd737223fb34838d0ab70f4b7f.pdf
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author Maan Aabid Tawfiq
Ahmed A.A. Duroobi
Safaa K. Ghazi
author_facet Maan Aabid Tawfiq
Ahmed A.A. Duroobi
Safaa K. Ghazi
author_sort Maan Aabid Tawfiq
collection DOAJ
description This paper presents a method togenerate tool path and get G-codes for complex shapes depending on mathematical equations without using the package programs that use linear interpolation. Circular interpolation (G02, and G03) were used to generate tool path. This needs to define the tool radius and radius of curvature in addition to the cutting direction whether clockwise or counter clockwise. In addition many other factors had been considered in the machining process of the proposed surface to find the best tool path and G-code. Side step, feed rate and cutting speed had been studied as machining factors affecting tool path generation process. Artificial Neural Network technique had also been considered to find the best tool path depending on the cutting parameters proposed while surface roughness was the characteristic that the tool path process and G-code generation depend on. The impact of the machining parameters on the surface roughness was determined by the use of analysis of variance (ANOVA) that detects more influence for side step (85%, 53%, and 67%).From this study, it has been learned that less side step (0.2) mm and feed speed (1000) mm/min and high value for cutting speed (94.2) m/mingive better tool path to be used in machining operations. This study would help engineers and machinists to select the best tool path for their products.
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spelling doaj.art-bcbeb1850f754f67aef780909022af122024-02-04T17:27:35ZengUnviversity of Technology- IraqEngineering and Technology Journal1681-69002412-07582016-05-01345A98399810.30684/etj.34.5A.15113119Surface Roughness Prediction Using Circular Interpolation Based on Artificial Neural Network in Milling OperationMaan Aabid TawfiqAhmed A.A. DuroobiSafaa K. GhaziThis paper presents a method togenerate tool path and get G-codes for complex shapes depending on mathematical equations without using the package programs that use linear interpolation. Circular interpolation (G02, and G03) were used to generate tool path. This needs to define the tool radius and radius of curvature in addition to the cutting direction whether clockwise or counter clockwise. In addition many other factors had been considered in the machining process of the proposed surface to find the best tool path and G-code. Side step, feed rate and cutting speed had been studied as machining factors affecting tool path generation process. Artificial Neural Network technique had also been considered to find the best tool path depending on the cutting parameters proposed while surface roughness was the characteristic that the tool path process and G-code generation depend on. The impact of the machining parameters on the surface roughness was determined by the use of analysis of variance (ANOVA) that detects more influence for side step (85%, 53%, and 67%).From this study, it has been learned that less side step (0.2) mm and feed speed (1000) mm/min and high value for cutting speed (94.2) m/mingive better tool path to be used in machining operations. This study would help engineers and machinists to select the best tool path for their products.https://etj.uotechnology.edu.iq/article_113119_23fcd7dd737223fb34838d0ab70f4b7f.pdftool path generationsurface roughnessradius of curvatureartificial neural network
spellingShingle Maan Aabid Tawfiq
Ahmed A.A. Duroobi
Safaa K. Ghazi
Surface Roughness Prediction Using Circular Interpolation Based on Artificial Neural Network in Milling Operation
Engineering and Technology Journal
tool path generation
surface roughness
radius of curvature
artificial neural network
title Surface Roughness Prediction Using Circular Interpolation Based on Artificial Neural Network in Milling Operation
title_full Surface Roughness Prediction Using Circular Interpolation Based on Artificial Neural Network in Milling Operation
title_fullStr Surface Roughness Prediction Using Circular Interpolation Based on Artificial Neural Network in Milling Operation
title_full_unstemmed Surface Roughness Prediction Using Circular Interpolation Based on Artificial Neural Network in Milling Operation
title_short Surface Roughness Prediction Using Circular Interpolation Based on Artificial Neural Network in Milling Operation
title_sort surface roughness prediction using circular interpolation based on artificial neural network in milling operation
topic tool path generation
surface roughness
radius of curvature
artificial neural network
url https://etj.uotechnology.edu.iq/article_113119_23fcd7dd737223fb34838d0ab70f4b7f.pdf
work_keys_str_mv AT maanaabidtawfiq surfaceroughnesspredictionusingcircularinterpolationbasedonartificialneuralnetworkinmillingoperation
AT ahmedaaduroobi surfaceroughnesspredictionusingcircularinterpolationbasedonartificialneuralnetworkinmillingoperation
AT safaakghazi surfaceroughnesspredictionusingcircularinterpolationbasedonartificialneuralnetworkinmillingoperation