A Deep Learning Technique for Optical Inspection of Color Contact Lenses

Colored contact lenses have gained popularity in recent years. However, their production process is plagued by low efficiency, which is attributed to the complex nature of the lens color patterns. The manufacturing process involves multiple complex steps that can introduce defects or inconsistencies...

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Main Authors: Tae-yun Kim, Dabin Park, Heewon Moon, Suk-seung Hwang
Format: Article
Language:English
Published: MDPI AG 2023-05-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/13/10/5966
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author Tae-yun Kim
Dabin Park
Heewon Moon
Suk-seung Hwang
author_facet Tae-yun Kim
Dabin Park
Heewon Moon
Suk-seung Hwang
author_sort Tae-yun Kim
collection DOAJ
description Colored contact lenses have gained popularity in recent years. However, their production process is plagued by low efficiency, which is attributed to the complex nature of the lens color patterns. The manufacturing process involves multiple complex steps that can introduce defects or inconsistencies into the contact lenses. Moreover, manual inspection of a considerable number of contact lenses that are produced inefficiently in terms of consistency and quality by humans is prevalent. Alternatively, automatic optical inspection (AOI) systems have been developed to perform quality-control checks on colored contact lenses. However, their accuracy is limited due to the increasing complexity of the lens color patterns. To address these issues, convolutional neural networks have been used to detect and classify defects in colored contact lenses. This study aims to provide a comprehensive guide for AOI systems using artificial intelligence in the colored contact lens manufacturing process, including the benefits and challenges of using these systems. Further, future research directions to achieve a classification accuracy of >95%, which is the human recognition rate, are explored.
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spelling doaj.art-bd15c704314f4c3ea86da89b950b5d172023-11-18T00:18:35ZengMDPI AGApplied Sciences2076-34172023-05-011310596610.3390/app13105966A Deep Learning Technique for Optical Inspection of Color Contact LensesTae-yun Kim0Dabin Park1Heewon Moon2Suk-seung Hwang3Institute of AI Convergence, Chosun University, Gwangju 61452, Republic of KoreaJckmedical Co., Ltd., Gwangju 61008, Republic of KoreaJckmedical Co., Ltd., Gwangju 61008, Republic of KoreaInterdisciplinary Program in IT-Bio Convergence System, School of Electronic Engineering, Chosun University, Gwangju 61452, Republic of KoreaColored contact lenses have gained popularity in recent years. However, their production process is plagued by low efficiency, which is attributed to the complex nature of the lens color patterns. The manufacturing process involves multiple complex steps that can introduce defects or inconsistencies into the contact lenses. Moreover, manual inspection of a considerable number of contact lenses that are produced inefficiently in terms of consistency and quality by humans is prevalent. Alternatively, automatic optical inspection (AOI) systems have been developed to perform quality-control checks on colored contact lenses. However, their accuracy is limited due to the increasing complexity of the lens color patterns. To address these issues, convolutional neural networks have been used to detect and classify defects in colored contact lenses. This study aims to provide a comprehensive guide for AOI systems using artificial intelligence in the colored contact lens manufacturing process, including the benefits and challenges of using these systems. Further, future research directions to achieve a classification accuracy of >95%, which is the human recognition rate, are explored.https://www.mdpi.com/2076-3417/13/10/5966colored contact lenshydrogelautomatic optical inspectionconvolutional neural network
spellingShingle Tae-yun Kim
Dabin Park
Heewon Moon
Suk-seung Hwang
A Deep Learning Technique for Optical Inspection of Color Contact Lenses
Applied Sciences
colored contact lens
hydrogel
automatic optical inspection
convolutional neural network
title A Deep Learning Technique for Optical Inspection of Color Contact Lenses
title_full A Deep Learning Technique for Optical Inspection of Color Contact Lenses
title_fullStr A Deep Learning Technique for Optical Inspection of Color Contact Lenses
title_full_unstemmed A Deep Learning Technique for Optical Inspection of Color Contact Lenses
title_short A Deep Learning Technique for Optical Inspection of Color Contact Lenses
title_sort deep learning technique for optical inspection of color contact lenses
topic colored contact lens
hydrogel
automatic optical inspection
convolutional neural network
url https://www.mdpi.com/2076-3417/13/10/5966
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