Design, Analysis, and Comparison of Permanent Magnet Claw Pole Motor with Concentrated Winding and Double Stator

Permanent magnet motors have become an important component of industrial production, transportation, and aerospace due to their advantages of high torque density, high power density, high reliability, low losses, and high efficiency. Permanent magnet claw pole motor (PMCPM) is a special type of tran...

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Main Authors: Chengcheng Liu, Hongming Zhang, Shaoheng Wang, Shiwei Zhang, Youhua Wang
Format: Article
Language:English
Published: MDPI AG 2023-09-01
Series:World Electric Vehicle Journal
Subjects:
Online Access:https://www.mdpi.com/2032-6653/14/9/237
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author Chengcheng Liu
Hongming Zhang
Shaoheng Wang
Shiwei Zhang
Youhua Wang
author_facet Chengcheng Liu
Hongming Zhang
Shaoheng Wang
Shiwei Zhang
Youhua Wang
author_sort Chengcheng Liu
collection DOAJ
description Permanent magnet motors have become an important component of industrial production, transportation, and aerospace due to their advantages of high torque density, high power density, high reliability, low losses, and high efficiency. Permanent magnet claw pole motor (PMCPM) is a special type of transverse flux motor which has a higher torque density compared to traditional permanent magnet motors. Due to the absence of winding ends, its axial space utilization is high, and the usage of windings is greatly reduced, reducing the cost and weight of the motor. PMCPM has the advantages of small space, a light weight, a high torque density, a high efficiency, and simple production, which have potential for use in the field of electric vehicles. The double-stator structure design can improve the torque density, efficiency, and radial space utilization of PMCPM, which helps to expand their applications in the field of electric vehicles. This article designs two PMCPM with concentrated winding while different rotor structures (PMCPM1 and PMCPM2) and a three-dimensional finite element method is employed to compare and analyze the performance of PMCPM1 and PMCPM2 and the traditional PMCPM (TPMCPM). Multiphysics analysis is carried out for PMCPM1 and PMCPM2. The stress of the inner and outer stators during interference assembly are analyzed. In this paper, a hybrid material core design is proposed, in which the stator yoke is rolled by silicon steel material and the stator claw pole is pressed by the SMC die method. The multiphysics simulation performance of the PMCPM1 and PMCPM2 with hybrid cores is analyzed.
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spelling doaj.art-bd27505019ed498d82c0dd2588408bbd2023-11-19T13:27:08ZengMDPI AGWorld Electric Vehicle Journal2032-66532023-09-0114923710.3390/wevj14090237Design, Analysis, and Comparison of Permanent Magnet Claw Pole Motor with Concentrated Winding and Double StatorChengcheng Liu0Hongming Zhang1Shaoheng Wang2Shiwei Zhang3Youhua Wang4State Key Laboratory of Reliability and Intelligence of Electrical Equipment, School of Electrical Engineering, Hebei University of Technology, Tianjin 300130, ChinaState Key Laboratory of Reliability and Intelligence of Electrical Equipment, School of Electrical Engineering, Hebei University of Technology, Tianjin 300130, ChinaState Key Laboratory of Reliability and Intelligence of Electrical Equipment, School of Electrical Engineering, Hebei University of Technology, Tianjin 300130, ChinaState Key Laboratory of Reliability and Intelligence of Electrical Equipment, School of Electrical Engineering, Hebei University of Technology, Tianjin 300130, ChinaState Key Laboratory of Reliability and Intelligence of Electrical Equipment, School of Electrical Engineering, Hebei University of Technology, Tianjin 300130, ChinaPermanent magnet motors have become an important component of industrial production, transportation, and aerospace due to their advantages of high torque density, high power density, high reliability, low losses, and high efficiency. Permanent magnet claw pole motor (PMCPM) is a special type of transverse flux motor which has a higher torque density compared to traditional permanent magnet motors. Due to the absence of winding ends, its axial space utilization is high, and the usage of windings is greatly reduced, reducing the cost and weight of the motor. PMCPM has the advantages of small space, a light weight, a high torque density, a high efficiency, and simple production, which have potential for use in the field of electric vehicles. The double-stator structure design can improve the torque density, efficiency, and radial space utilization of PMCPM, which helps to expand their applications in the field of electric vehicles. This article designs two PMCPM with concentrated winding while different rotor structures (PMCPM1 and PMCPM2) and a three-dimensional finite element method is employed to compare and analyze the performance of PMCPM1 and PMCPM2 and the traditional PMCPM (TPMCPM). Multiphysics analysis is carried out for PMCPM1 and PMCPM2. The stress of the inner and outer stators during interference assembly are analyzed. In this paper, a hybrid material core design is proposed, in which the stator yoke is rolled by silicon steel material and the stator claw pole is pressed by the SMC die method. The multiphysics simulation performance of the PMCPM1 and PMCPM2 with hybrid cores is analyzed.https://www.mdpi.com/2032-6653/14/9/237permanent magnet claw pole motor (PMCPM)double statorconcentrated windingmultiphysics analysisinterference assemblyhybrid core
spellingShingle Chengcheng Liu
Hongming Zhang
Shaoheng Wang
Shiwei Zhang
Youhua Wang
Design, Analysis, and Comparison of Permanent Magnet Claw Pole Motor with Concentrated Winding and Double Stator
World Electric Vehicle Journal
permanent magnet claw pole motor (PMCPM)
double stator
concentrated winding
multiphysics analysis
interference assembly
hybrid core
title Design, Analysis, and Comparison of Permanent Magnet Claw Pole Motor with Concentrated Winding and Double Stator
title_full Design, Analysis, and Comparison of Permanent Magnet Claw Pole Motor with Concentrated Winding and Double Stator
title_fullStr Design, Analysis, and Comparison of Permanent Magnet Claw Pole Motor with Concentrated Winding and Double Stator
title_full_unstemmed Design, Analysis, and Comparison of Permanent Magnet Claw Pole Motor with Concentrated Winding and Double Stator
title_short Design, Analysis, and Comparison of Permanent Magnet Claw Pole Motor with Concentrated Winding and Double Stator
title_sort design analysis and comparison of permanent magnet claw pole motor with concentrated winding and double stator
topic permanent magnet claw pole motor (PMCPM)
double stator
concentrated winding
multiphysics analysis
interference assembly
hybrid core
url https://www.mdpi.com/2032-6653/14/9/237
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AT shaohengwang designanalysisandcomparisonofpermanentmagnetclawpolemotorwithconcentratedwindinganddoublestator
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