Pressure Drops in Two-Phase Gas–Liquid Flow through Channels Filled with Open-Cell Metal Foams

This paper describes experimental investigations of single-phase and two-phase gas–liquid flow through channels with a diameter of 20 mm and length of 2690 mm, filled with metal foams. Three types of aluminium foams with pore densities of 20, 30 and 40 PPI and porosities ranging from 29.9% to 94.3%...

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Main Authors: Roman Dyga, Sebastian Brol
Format: Article
Language:English
Published: MDPI AG 2021-04-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/14/9/2419
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author Roman Dyga
Sebastian Brol
author_facet Roman Dyga
Sebastian Brol
author_sort Roman Dyga
collection DOAJ
description This paper describes experimental investigations of single-phase and two-phase gas–liquid flow through channels with a diameter of 20 mm and length of 2690 mm, filled with metal foams. Three types of aluminium foams with pore densities of 20, 30 and 40 PPI and porosities ranging from 29.9% to 94.3% were used. Air, water and oil were pumped through the foams. The tests covered laminar, transitional and turbulent flow. We demonstrated that the Reynolds number, in which the hydraulic dimension should be defined based on foam porosity and pore diameter <i>d<sub>e</sub></i> = <i>ϕd<sub>p</sub></i>/(1 − <i>ϕ</i>), can be used as a flow regime assessment criterion. It has been found that fluid pressure drops when flowing through metal foams significantly depends on the cell size and porosity of the foam, as well as the shape of the foam skeleton. The flow patterns had a significant influence on the pressure drop. Among other things, we observed a smaller pressure drop when plug flow changed to stratified flow. We developed a model to describe pressure drop in flow through metal foams. As per the proposed methodology, pressure drop in single-phase flow should be determined based on the friction factor, taking into account the geometrical parameters of the foams. We propose to calculate pressure drop in gas–liquid flow as the sum of pressure drops in gas and liquid pressure drop corrected by the drop amplification factor.
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spelling doaj.art-bd449ca299814a88b2ae837def58bb1f2023-11-21T16:54:54ZengMDPI AGEnergies1996-10732021-04-01149241910.3390/en14092419Pressure Drops in Two-Phase Gas–Liquid Flow through Channels Filled with Open-Cell Metal FoamsRoman Dyga0Sebastian Brol1Department of Process and Environmental Engineering, Faculty of Mechanical Engineering, Opole University of Technology, Mikołajczyka 5, 45-271 Opole, PolandDepartment of Vehicles, Faculty of Mechanical Engineering, Opole University of Technology, Mikołajczyka 5, 45-271 Opole, PolandThis paper describes experimental investigations of single-phase and two-phase gas–liquid flow through channels with a diameter of 20 mm and length of 2690 mm, filled with metal foams. Three types of aluminium foams with pore densities of 20, 30 and 40 PPI and porosities ranging from 29.9% to 94.3% were used. Air, water and oil were pumped through the foams. The tests covered laminar, transitional and turbulent flow. We demonstrated that the Reynolds number, in which the hydraulic dimension should be defined based on foam porosity and pore diameter <i>d<sub>e</sub></i> = <i>ϕd<sub>p</sub></i>/(1 − <i>ϕ</i>), can be used as a flow regime assessment criterion. It has been found that fluid pressure drops when flowing through metal foams significantly depends on the cell size and porosity of the foam, as well as the shape of the foam skeleton. The flow patterns had a significant influence on the pressure drop. Among other things, we observed a smaller pressure drop when plug flow changed to stratified flow. We developed a model to describe pressure drop in flow through metal foams. As per the proposed methodology, pressure drop in single-phase flow should be determined based on the friction factor, taking into account the geometrical parameters of the foams. We propose to calculate pressure drop in gas–liquid flow as the sum of pressure drops in gas and liquid pressure drop corrected by the drop amplification factor.https://www.mdpi.com/1996-1073/14/9/2419gas–liquid flowsingle flowpressure dropopen-cell metal foammodelling the pressure dropflow patterns
spellingShingle Roman Dyga
Sebastian Brol
Pressure Drops in Two-Phase Gas–Liquid Flow through Channels Filled with Open-Cell Metal Foams
Energies
gas–liquid flow
single flow
pressure drop
open-cell metal foam
modelling the pressure drop
flow patterns
title Pressure Drops in Two-Phase Gas–Liquid Flow through Channels Filled with Open-Cell Metal Foams
title_full Pressure Drops in Two-Phase Gas–Liquid Flow through Channels Filled with Open-Cell Metal Foams
title_fullStr Pressure Drops in Two-Phase Gas–Liquid Flow through Channels Filled with Open-Cell Metal Foams
title_full_unstemmed Pressure Drops in Two-Phase Gas–Liquid Flow through Channels Filled with Open-Cell Metal Foams
title_short Pressure Drops in Two-Phase Gas–Liquid Flow through Channels Filled with Open-Cell Metal Foams
title_sort pressure drops in two phase gas liquid flow through channels filled with open cell metal foams
topic gas–liquid flow
single flow
pressure drop
open-cell metal foam
modelling the pressure drop
flow patterns
url https://www.mdpi.com/1996-1073/14/9/2419
work_keys_str_mv AT romandyga pressuredropsintwophasegasliquidflowthroughchannelsfilledwithopencellmetalfoams
AT sebastianbrol pressuredropsintwophasegasliquidflowthroughchannelsfilledwithopencellmetalfoams