Formation mechanism of micro/nanoscale structures on picosecond laser pulse processed copper

Modification of surfaces with ultrashort pulse laser surface processing techniques has shown to enhance surface properties for numerous applications. To more effectively tailor material properties, there needs to be a better understanding of the self-organization processes that lead to the quasi-per...

Full description

Bibliographic Details
Main Authors: Mark Anderson, Graham Kaufman, Aaron Ediger, Dennis Alexander, Craig Zuhlke, Jeffrey E. Shield
Format: Article
Language:English
Published: Elsevier 2023-08-01
Series:Materials Today Advances
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2590049823000723
_version_ 1797727665278418944
author Mark Anderson
Graham Kaufman
Aaron Ediger
Dennis Alexander
Craig Zuhlke
Jeffrey E. Shield
author_facet Mark Anderson
Graham Kaufman
Aaron Ediger
Dennis Alexander
Craig Zuhlke
Jeffrey E. Shield
author_sort Mark Anderson
collection DOAJ
description Modification of surfaces with ultrashort pulse laser surface processing techniques has shown to enhance surface properties for numerous applications. To more effectively tailor material properties, there needs to be a better understanding of the self-organization processes that lead to the quasi-periodic micro- and nano-scale surface features. In this paper, a multi-cross-section technique was used to gain understanding of how the surface features form during processing of copper with picosecond pulses. Incremental cross-sections were performed starting at the leading edge of the final laser pass. Each subsequent cross-section moved farther away from the leading edge and towards the final microstructure seen within the center of the processed region. Utilizing the cross-sectional and laser confocal data combined with the 2D projection of the Gaussian beam profile, a progression of formation mechanisms that includes a balance of ablation, redeposition, shielding, and sintering is explained. This formation mechanism progressed with initial ablation of copper that redeposits onto the surface. The redeposited copper then acts as a protection against the high fluence portion of the laser beam allowing for the mounds to grow. The redeposited copper particles are then sintered by the tail-end of the Gaussian profile into a porous layer.
first_indexed 2024-03-12T11:02:50Z
format Article
id doaj.art-bd99a37f5aae4f23b3250f4a5786bd71
institution Directory Open Access Journal
issn 2590-0498
language English
last_indexed 2024-03-12T11:02:50Z
publishDate 2023-08-01
publisher Elsevier
record_format Article
series Materials Today Advances
spelling doaj.art-bd99a37f5aae4f23b3250f4a5786bd712023-09-02T04:32:23ZengElsevierMaterials Today Advances2590-04982023-08-0119100412Formation mechanism of micro/nanoscale structures on picosecond laser pulse processed copperMark Anderson0Graham Kaufman1Aaron Ediger2Dennis Alexander3Craig Zuhlke4Jeffrey E. Shield5Department of Mechanical & Materials Engineering, University of Nebraska-Lincoln, 900 N. 16th St., Lincoln, NE, 68588, USA; Corresponding author.Department of Electrical & Computer Engineering, University of Nebraska-Lincoln, 900 N. 16th St., Lincoln, NE, 68588, USADepartment of Electrical & Computer Engineering, University of Nebraska-Lincoln, 900 N. 16th St., Lincoln, NE, 68588, USADepartment of Electrical & Computer Engineering, University of Nebraska-Lincoln, 900 N. 16th St., Lincoln, NE, 68588, USADepartment of Electrical & Computer Engineering, University of Nebraska-Lincoln, 900 N. 16th St., Lincoln, NE, 68588, USADepartment of Mechanical & Materials Engineering, University of Nebraska-Lincoln, 900 N. 16th St., Lincoln, NE, 68588, USAModification of surfaces with ultrashort pulse laser surface processing techniques has shown to enhance surface properties for numerous applications. To more effectively tailor material properties, there needs to be a better understanding of the self-organization processes that lead to the quasi-periodic micro- and nano-scale surface features. In this paper, a multi-cross-section technique was used to gain understanding of how the surface features form during processing of copper with picosecond pulses. Incremental cross-sections were performed starting at the leading edge of the final laser pass. Each subsequent cross-section moved farther away from the leading edge and towards the final microstructure seen within the center of the processed region. Utilizing the cross-sectional and laser confocal data combined with the 2D projection of the Gaussian beam profile, a progression of formation mechanisms that includes a balance of ablation, redeposition, shielding, and sintering is explained. This formation mechanism progressed with initial ablation of copper that redeposits onto the surface. The redeposited copper then acts as a protection against the high fluence portion of the laser beam allowing for the mounds to grow. The redeposited copper particles are then sintered by the tail-end of the Gaussian profile into a porous layer.http://www.sciencedirect.com/science/article/pii/S2590049823000723AblationSelf-organized structuresLaser-matter interactionsFormation mechanismCross-sectional analysisCopper substrate
spellingShingle Mark Anderson
Graham Kaufman
Aaron Ediger
Dennis Alexander
Craig Zuhlke
Jeffrey E. Shield
Formation mechanism of micro/nanoscale structures on picosecond laser pulse processed copper
Materials Today Advances
Ablation
Self-organized structures
Laser-matter interactions
Formation mechanism
Cross-sectional analysis
Copper substrate
title Formation mechanism of micro/nanoscale structures on picosecond laser pulse processed copper
title_full Formation mechanism of micro/nanoscale structures on picosecond laser pulse processed copper
title_fullStr Formation mechanism of micro/nanoscale structures on picosecond laser pulse processed copper
title_full_unstemmed Formation mechanism of micro/nanoscale structures on picosecond laser pulse processed copper
title_short Formation mechanism of micro/nanoscale structures on picosecond laser pulse processed copper
title_sort formation mechanism of micro nanoscale structures on picosecond laser pulse processed copper
topic Ablation
Self-organized structures
Laser-matter interactions
Formation mechanism
Cross-sectional analysis
Copper substrate
url http://www.sciencedirect.com/science/article/pii/S2590049823000723
work_keys_str_mv AT markanderson formationmechanismofmicronanoscalestructuresonpicosecondlaserpulseprocessedcopper
AT grahamkaufman formationmechanismofmicronanoscalestructuresonpicosecondlaserpulseprocessedcopper
AT aaronediger formationmechanismofmicronanoscalestructuresonpicosecondlaserpulseprocessedcopper
AT dennisalexander formationmechanismofmicronanoscalestructuresonpicosecondlaserpulseprocessedcopper
AT craigzuhlke formationmechanismofmicronanoscalestructuresonpicosecondlaserpulseprocessedcopper
AT jeffreyeshield formationmechanismofmicronanoscalestructuresonpicosecondlaserpulseprocessedcopper